Rare earth magnets and alloy powder for rare earth magnets and t

Metal treatment – Stock – Magnetic

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420 83, 420121, 252 6254, H01F 104

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active

055452663

ABSTRACT:
For the purpose of establishing the manufacturing method to obtain the Fe.sub.3 B type Fe--Co--B--R--M system high performance resin bonded magnet which possesses improved iHc and (BH)max and can be reliably mass produced, the specific composition of Fe--Co--B--R (Pr, Nd)--M(Ag, Al, Si, Ga, Cu, Au) type molten alloy was rapidly solidified by the melt-quenching or atomization methods, or a combination of the two methods to obtain more than 90% of the solid in an essentially amorphous structure. After the temperature was raised at the rate of 1.degree..about.15.degree. C./min., the alloy was heat treated at 550.degree..about.730.degree. C. for 5 minutes.about.6 hours to obtain Fe-rich the boron compound phase, which crystallizes the body centered tetragonal Fe.sub.3 P type crystalline structure, and the Nd.sub.2 Fe.sub.14 B type crystalline structure phase both coexisting as fine crystalline clusters of the average crystalline diameter of 5 nm.about.100 nm. The alloy powder which contains the ferromagnetic phase, where the boron compound phase and the Nd.sub.2 Fe.sub.14 B type phase coexist, is combined with resin to produce the high performance resin bonded magnet with iHc.gtoreq.3 kOe, Br.gtoreq.5 kG, and (BH)max.gtoreq.3 MGOe.

REFERENCES:
patent: 4402770 (1983-09-01), Koon
patent: 4881989 (1989-11-01), Yoshizawa et al.
patent: 5250206 (1993-10-01), Nakayama et al.
patent: 5395462 (1995-03-01), Takeshita et al.

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