Rehardening of copper connectors

Metal deforming – Process – Tube making or reshaping

Patent

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Details

228155, B21D 4102

Patent

active

044236182

ABSTRACT:
A method is described for manufacturing, shipping, and handling a process component of heat-exchanging, air-conditioning, and refrigerating circuits, such as a filter drier or an accumulator, so that the process component can be joined to fluid tubing of such circuits by field brazing, using phosphorus-bearing copper filler metal with little or no silver content to make the braze joints. The method finally comprises the steps of selecting the tubing used for the connectors with a diameter which is smaller than the diameter needed for the field brazing to the circuit tubing and then mechanically expanding the other end of the tubing from 2% to 20% to this field brazing diameter, whereby the tubing is work-hardened to a hardness of 45-50 F Scale Rockwell and is able to withstand damage from shipping and handling operations and thereby returns the critical tolerances needed by the field brazing. However, mechanical expansion is restricted to a maximum of 6% if it is desired to avoid an orange peel surface on the connector. Mechanical expansion is done by punching in one to four steps, each punch increasing the diameter of the tubing by 0.005 to 0.010 inch.

REFERENCES:
patent: 2174967 (1939-10-01), Cartwright
patent: 2197609 (1940-04-01), Cornell, Jr.
patent: 4049185 (1977-09-01), Nippert

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