Compositions – Heat or sound insulating
Reexamination Certificate
2001-03-06
2004-12-28
Langel, Wayne A. (Department: 1754)
Compositions
Heat or sound insulating
C423S263000, C423S277000, C423S306000, C423S327100, C423S326000, C423S331000, C423S395000, C423S420200, C423S518000, C423S463000, C556S027000, C556S118000
Reexamination Certificate
active
06835320
ABSTRACT:
TECHNICAL FIELD
The present invention relates to a composite metal polybasic salt having a novel crystalline structure, a method of preparing the same and use thereof.
BACKGROUND ART
As synthetic composite metal hydroxides, there have heretofore been known a hydrotalcite-type synthetic mineral (e.g., Japanese Examined Patent Publication (Kokoku) No. 32198/1972) and a salt of lithium aluminum composite hydroxide (e.g., Japanese Examined Patent Publication (Kokoku) No. 2858/1995).
There has further been known a polybasic aluminum-magnesium salt. Japanese Examined Patent Publication (Kokoku) No. 38997/1974 teaches a method of producing a is polybasic aluminum salt by reacting a polybasic aluminum sulfate with a magnesium hydroxide at a molar ratio of Al/Mg=1/2 to 4/3 in the presence of water. There has been further stated that the polybasic aluminum magnesium salt can be effectively used as an antacid.
Japanese Unexamined Patent Publication (Kokai) No. 204617/1985 teaches a method of preparing a magaldrate expressed by the formula Al
5
Mg
10
(OH)
31
(SO
4
)
2
.xH
2
O by reacting an active aluminum hydroxide with a stoichiometric amount of water-soluble sulfate-containing compound, active magnesium oxide and(or) magnesium hydroxide in the presence of water and, if necessary, drying the resulting magaldrate paste.
Japanese Unexamined Patent Publication (Kokai) No. 102085/1989 discloses a novel aluminum magnesium hydroxy compound represented by the formula AlxMgy(OH)
35−z
R
2
.nH
2
O [wherein R is a residue RC00- of monocarboxylic acid, and indexes x, y and z satisfy the following conditions 3≦x≦9, 4≦y≦13, 3≦z≦5 and 3x+2y=35].
Japanese Unexamined Patent Publication (Kokai) No. 164432/1989 discloses an aluminum magnesium hydroxy compound having a layer structure represented by the general formula AlxMgy(OH)
35−z
R
2
.nH
2
O [wherein R is a residue RC00- of monocarboxylic acid, RC00- having 2 to 22 carbon atoms, and indexes x, y and z satisfy the following conditions 3≦x≦9, 4≦y≦13, 3≦z≦5 and 3x+2y=35], and a gel composition containing an oleophilic organic compound which is in the liquid form at room temperature (20° C.).
Japanese Examined Patent Publication (Kokoku) No. 59977/1989 discloses a crystalline basic aluminum magnesium carbonate represented by the formula Al
2
Mg
6
(OH)
12
(CO
3
)
2
.xH
2
O [wherein x≧4].
Further, Japanese Examined Patent Publication (Kokoku) No. 52409/1991 discloses a method of producing a hydroxyaluminum magnesium sulfate by reacting a solid magnesium hydroxide and/or magnesium oxide with an aqueous solution of aluminum sulfate at an atomic ratio of magnesium:aluminum of from 1:1 to 3:1 until the pH of the reaction mixture becomes 4.0 to 8.0, removing the water-soluble component from the reaction mixture by a known method, followed, if necessary, by drying.
A conventional composite polybasic salt can be represented by a magaldrate comprising aluminum and magnesium. However, the present inventors have succeeded in synthesizing a novel composite metal polybasic salt that has an explicit crystal structure different from those of zinc-modified hydrotalcites.
The inventors have further discovered that the composite metal polybasic salt can be effectively used as an additive for resins, as a heat insulator and as an anion-exchanger.
DISCLOSURE OF THE INVENTION
The object of the present invention is to provide a composite metal polybasic salt containing zinc metal as an essential component and further containing a trivalent metal and a divalent metal (metals other than zinc, the same holds hereinafter), as metal components, and having a novel crystal structure, and a method of preparing the same.
Another object of the present invention is to provide a composite metal polybasic salt which has anion-exchanging property, which by itself is useful as an anion-exchanger, capable of introducing anions suited for the use upon anion-exchange, and finds a wide range of applications, and a method of preparing the same.
According to the present invention, there is provided a composite metal polybasic salt having a chemical composition represented by the following general formula (1),
M
2
a
Zn
b
M
3
x
(OH)
y
(A)
z
.nH
2
O (1)
wherein M
2
is a divalent metal other than Zn, M
3
is a trivalent metal, A is an inorganic or organic anion, and a, b, x, y and z are numbers satisfying the following formulas,
i) 0≦a, 0<b
ii) 3x+2(a+b)−y−mz=0 (wherein m is a valency of anion A),
iii) 0.3≦(a+b)/x≦2.5,
iv) 1.5≦y/(x+a+b)≦3.0, and
v) 4.0≦(x+a+b)/z≦20.0, and
n is a number of not larger than 7,
exhibiting diffraction peaks at 2&thgr;=2 to 15°, 2&thgr;=19.5 to 24° and 2&thgr;=33 to 50°, and a single peak at 2&thgr;=60 to 64° in the X-ray diffraction (Cu-&agr;).
In the present invention, it is desired that an X-ray diffraction peak at 2&thgr;=33 to 50° is a single peak.
In the present invention, further, it is desired that the trivalent metal (M
3
) in the above formula is aluminum, and the divalent metal (M
2
) in the above formula is magnesium. When M
2
is magnesium, it is desired that (a+b)/x is not larger than 2.0. When a is zero, it is allowed that b/x is not larger than 2.5.
In the present invention, it is desired that the anions (A) in the above formula are sulfuric acid ions. The sulfuric acid ions have anion-exchanging property, and can be exchanged with carbonic acid ions, organocarboxylic acid ions, phoshoric acid ions, silicic acid ions (inclusive of condensed silicic acid ions), oxygen acid ions of halogen, aluminic acid ions or sulfonic acid ions.
The composite metal polybasic salt of the present invention exhibits X-ray diffraction peaks at the above-mentioned Bragg angle (irradiation angle theta). For example, the Al—Zn—SO
4
composite metal polybasic salt of Example 3 has the following X-ray diffraction image:
2 &thgr;
Relative intensity
10.97°
100%
21.03°
35%
34.27°
57%
60.97°
39%
Among the above X-ray diffraction peaks, a peak at 2&thgr;=33 to 50° is singular, and a laminate asymmetric index (Is) defined by the following formula (2),
Is
=tan &thgr;
2
/tan &thgr;
1
(2)
wherein &thgr;
1
is an angle subtended by a peak perpendicular in the X-ray diffraction peak of a predetermined spacing and a peak tangent on the narrow angle side, and &thgr;
2
is an angle subtended by the peak perpendicular at the above peak and a peak tangent on the wide angle side,
is not smaller than 1.5 at a peak of 2&thgr;=33 to 50°.
According to the present invention, there is further provided a method of preparing a composite metal polybasic salt by reacting a water-soluble salt of a trivalent metal with an oxide, a hydroxide or a water-soluble salt of a zinc metal and a divalent metal under the conditions of a pH of from 3.8 to 9.0 and a temperature of not lower than 50 ÅKC and, preferably, not lower than 80° C. and, if necessary, executing the ion exchange in the presence of an acid or a soluble salt of acid.
According to the present invention, further, there is provided an additive for resins, a heat insulator and an anion-exchanger comprising the composite metal polybasic salt.
In the anion-exchanger, it is desired that the anions of the composite metal polybasic salt are sulfuric acid ions.
REFERENCES:
patent: 4454244 (1984-06-01), Woltermann
patent: 6071433 (2000-06-01), Bhattacharyya
Igarashi Hiroshi
Ishida Hitoshi
Komatsu Yoshinobu
Kondo Masami
Minagawa Madoka
Langel Wayne A.
Mizusawa Industrial Chemicals Ltd.
Sherman & Shalloway
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