Zeolite restoration

Catalyst – solid sorbent – or support therefor: product or process – Regenerating or rehabilitating catalyst or sorbent – Gas or vapor treating

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Details

502 35, 502 38, 502 50, B01J 2396, B01J 3714, B01J 3720, B01J 3724

Patent

active

044736576

ABSTRACT:
Molecular sieve catalysts, such as alumino-silicate zeolites, used in hydrocarbon conversion and separation processes, are restored after their recommended use-cycle service, by novel methods of regeneration and metal redispersion, or rejuvenation.
An additive compound is injected into the catalyst during regeneration, or coke removal. The additive is of a molecular diameter large enough to prevent the additive from being captured by a cell of the catalyst, and is preferably of a pH which promotes adsorption of the additive onto the zeolite material.
Metal-coated zeolite catalysts are rejuvenated, preferably after regeneration, by injecting a halogen compound followed by the above additive compound, and then heating the catalyst to a high temperature. This procedure is effective in re-dispersing metal agglomerates uniformly throughout the catalyst to restore the original metal coating.

REFERENCES:
patent: 4192771 (1980-03-01), Burbidge et al.
patent: 4198287 (1980-04-01), Hemler, Jr. et al.

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