Wire/fiber ring and method for manufacturing the same

Winding – tensioning – or guiding – Composite article winding – By rotating core

Reexamination Certificate

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C242S444100

Reexamination Certificate

active

07377465

ABSTRACT:
A wire/fiber ring having two layers applied in four clock positions. Each layer includes a first material strand having a first diameter and a second material strand having a second diameter different from the first diameter. A second or any subsequent layer is disposed such that there is unambiguous nesting between strands in adjacent layers. After the array is built-up, wire is over-wrapped around the array to hold it in place during subsequent consolidation steps, which take place after the built-up array is sealed in an air-tight container and evacuated. After heating and application of pressure a wire/fiber array having a void content of about 12% and a fiber content of between about 0% to 70% and preferably between about 30% and 45% can be achieved.

REFERENCES:
patent: 2533717 (1950-12-01), Coursey
patent: 2944753 (1960-07-01), Odell et al.
patent: 3915776 (1975-10-01), Kaempen
patent: 3955127 (1976-05-01), Hunt
patent: 4129929 (1978-12-01), Kessler
patent: 4417701 (1983-11-01), Moritz
patent: 4772352 (1988-09-01), Kornbichler
patent: 5460774 (1995-10-01), Bachelet
patent: 5763079 (1998-06-01), Hanusiak et al.
patent: 2003/0188415 (2003-10-01), Kenney et al.

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