Winding structure for efficient switch-mode power converters

Inductor devices – Coil or coil turn supports or spacers – Printed circuit-type coil

Reexamination Certificate

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Reexamination Certificate

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07427910

ABSTRACT:
Cutout and/or keep away regions are etched in the winding structure near the gapped center leg of a magnetic core. This reduces eddy current losses caused by the leakage field and improves current uniformity and current sharing between windings thereby increasing converter efficiency. Windings closest to the air gap are suitably formed with both keep away regions and cutouts. Windings a little further away are formed with only cutouts, and the windings furthest away are unchanged. This approach keeps the net winding losses low in the presence of a fringing field. The precise configuration is determined by the core structure, air gap and winding arrangements.

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