Welded wire termination device and method for constructing a sol

Details Welded wire termination device and method for constructing a sol Welded wire termination device and method for constructing a sol

1996-12-12

1999-10-05

Nguyen, Nam

Batteries: thermoelectric and photoelectric

Photoelectric

Panel or array

136252, 2281791, 2281805, H01L 3105, H01R 4302

Patent

active

059617373

ABSTRACT:
A welded wire termination for use in thermally and mechanically stressful environments is provided by forming a wire termination tab on a conductive pad to define a tubule for receiving a wire, either stranded or solid. The tubule is tweezer welded to form a welded termination joint between the wire and the conductive tab. The tubule easily captures all of the stranded wires and increases the surface area of the weld to a solid lead. A tweezer weld exerts pressure laterally on the tubule, and thus does not exert a force on the underlying substrate that could damage the substrate. This approach creates only a single electro-mechanical connection from the wire to the conductive pad, which is inherently more reliable than multiple connections such as those that are crimped first then welded.

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