Weld quality monitoring and control system for a tube mill

Electric heating – Metal heating – Of cylinders

Patent

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Details

219109, B23K 1125

Patent

active

053767667

ABSTRACT:
A welded tube monitoring and control system includes a programmable logic controller (PLC) which receives data from a plurality of input apparatus which monitor the tube manufacturing process, and which generates output data to control various components of the tube manufacturing system. An apparatus for measuring the width of the flat metal strip prior to forming the tube transmits measurements to the PLC. The width of the strip is compared to a set of threshold parameters programmed in the PLC, and an alarm is triggered if the measured width exceeds these threshold parameters. A temperature measuring apparatus is located at the welding site to measure the temperature of the weld. The weld temperature is transmitted to the PLC and compared with a set of threshold parameters, and an alarm is triggered is the measured temperature exceeds the threshold parameters. An eddy-current testing apparatus is located downstream of the welding apparatus and transmits data to the PLC. The PLC compares the data from the eddy-current testing apparatus with a set of threshold parameters, and triggers an alarm if the measured data exceeds the threshold parameters. The PLC is connected to the drive for the mill, so as to shut down the manufacturing process if an alarm continues for a predetermined length of time. An override switch is provided so as to override the alarm to prevent the shut down of the mill.

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