Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – From carboxylic acid or derivative thereof
Reexamination Certificate
2002-02-22
2004-01-20
Hightower, P. Hampton (Department: 1711)
Synthetic resins or natural rubbers -- part of the class 520 ser
Synthetic resins
From carboxylic acid or derivative thereof
C528S312000, C528S313000, C528S322000, C528S323000, C528S331000, C528S332000, C528S335000, C528S336000, C528S337000, C528S339000, C528S340000, C528S347000, C528S345000
Reexamination Certificate
active
06680364
ABSTRACT:
FIELD OF THE INVENTION
The invention relates to the field of polyamides, in particular to unsaturated water-dispersible polyamides having at most two unsaturated groups preferably located at the ends, to their method of preparation and to the use of such polyamides in various applications.
BACKGROUND OF THE INVENTION
The polyamides, denoted hereafter by PAs, are well known and extensively described. They are used in various industries, particularly in the textile industry, the paper industry, the coatings industry, the cosmetics industry and in others.
For some applications, such as those requiring a modification by grafting of the polyamide chain or crosslinking, it is useful to have a PA having one, or even several, double bonds.
For other applications, in particular for formations based on aqueous compositions, it is necessary to have a water-dispersible PA, hereinafter called WDPA. Finally, for really specific applications, it is necessary to have a PA which is both water-dispersible and has unsaturated groups. Such a polyamide is called hereafter UWDPA.
EP 147,367 describes a PA having an unsaturated group at each end. This PA is obtained using the method consisting in heating, to a temperature ranging from 210° C. to 300° C., a mixture consisting of 2 to 240 mol of a PA monomer, 2 mol of at least one unsaturated compound and 1 mol of an auxiliary compound which ensures that the unsaturated compound is attached to the ends.
EP 143,037 uses virtually the same method to prepare a PA having a single unsaturated group at one end.
U.S. Pat. No. 3,296,204 describes the preparation of a polyamide having sulphonate groups condensed by hydrophilic diacides carrying a sulphonate group, in the form of a salt or of diamines.
In DE-C-2,308,266, polyamides carrying sulphonate groups are used as an extrusion additive for polyamides for the preparation of textile fibres.
To our knowledge, no document exists which describes WDPAs having one or more unsaturated groups.
DESCRIPTION OF THE INVENTION
The problem that the Applicant aims to solve is how to prepare a polyamide meeting the criteria described above, namely a water-dispersible polyamide having at least one terminal unsaturated group. Such a compound may be easily dispersed in water and may undergo modifications, such as grafting.
One of the subjects of the invention is a water-dispersible polyamide having from 0.1 to 2 unsaturated groups, and preferably from 0.5 to 2 unsaturated groups, per chain at the chain ends.
Another subject of the invention is a process for the preparation of a UWDPA.
WDPAs with unsaturated groups (UWDPA) of the invention are characterized by a number-average mass ranging from 500 to 30,000 g/mol and preferably from 1000 to 10,000 g/mol. The average content of the hydrophilic group(s) per PA chain is from 0.5 to 49 mol % and preferably from 3 to 25 mol %.
The average mass of the PA chain and the content of the hydrophilic group(s) play a paramount role in the water-dispersibility of the PA. The preferred UWDPAs of the invention have an average mass of 4000 to 10,000, an average content of the hydrophilic group(s) of 5 to 15 mol % and a content of unsaturated group(s) of at least 0.1 per chain.
The method of obtaining the UWDPAs of the invention, forming another subject of the invention, consists in heating, to a temperature ranging from 150° C. to 300° C., for a time of 2 to 8 hours in an inert atmosphere and at a pressure of 0.5 to 50 bar, a mixture consisting of:
0 to 99 mol % of at least one PA monomer (A);
0.5 to 50 mol % of at least one diamine (B) having from 4 to 12 carbon atoms;
0.5 to 49 mol % of at least one dicarboxylic acid (C) having 4 to 12 carbon atoms and having a sulphonate group;
0.5 to 30 mol % of at least one dicarboxylic acid (D) having 2 to 36 carbon atoms; and
the sufficient amount of at least one compound (E), having an unsaturated group and able to fulfil the role of a terminator in the polycondensation reaction, in order to introduce at least 0.1 unsaturated group per PA chain.
The method of obtaining the UWDPAs according to the invention is characterized in that the mixture of the diacides (C) and (D) and of the diamines (B), taken in a diacide/diamine ratio of 1, is heated in the presence of an ethylenic acid satisfying the formula R
1
R
2
C═CR
3
COOH, in order to result in a UWDPA which satisfies the formula R
1
R
2
C═CR
3
—CO—NH—PA—COOH . . . (I), one chain end of which carries the unsaturated group R
1
R
2
C═CR
3
CO from the acid employed.
If a diamine H
2
N—B—NH
2
is added, it gives, upon heating, with the other chain end of the UWDPA (I), an amine-containing termination: R
1
R
2
C═CR
3
—CO—NH—PA—CO—NH—B—NH
2
. . . (II).
By reacting one equivalent of ethylenic acid with the UWDPA (II), amidifying the —NH
2
of the UWDPA (II), a polyamide carrying two double bonds, one at each end of the chain, is formed: R
1
R
2
C═CR
3
—CO—NH—PA—CO—NH—B—NH—OC—CR
3
═CR
1
R
2
. . . (III).
Another unexpected aspect in the method of the invention is that it seems that the above three reactions, leading to the structures (I), (II) and (III), can be carried out at the same time if n moles of the monomers (A), (B), (C) and (D) are mixed in advance in an acid/amine ratio of 1 in the presence of 0.1 to 2 mol of ethylenic acid and 1 mol of diamine in excess.
Similarly, the invention may be carried out by using an unsaturated amine R
1
R
2
C═CR
3
NH
2
, which leads to a UWDPA at one of its ends: R
1
R
2
C═CR
3
—NH—CO—PA—NH
2
. . . (IV).
In order to go a di-unsaturated UWDPA, it is possible to treat (IV) with an olefinic acid for the purpose of amidizing the remaining NH
2
to form: R
1
R
2
C═CR
3
—NH—CO—PA—NH—CO—CR
3
═CR
1
R
2
) . . . (V).
Another way of attaching the unsaturated group is to firstly use, as an intermediate compound, a diacide HOOC—(C)—COOH or HOOC—(D)—COOH and then a 2
nd
mole of amine R
1
R
2
C═CR
3
NH
2
or, for example, an epoxy compound in a reciprocal manner with respect to that of the reactions (II)-(III) seen above.
The foregoing gives an idea of the structure of the UWDPAs obtained according to the invention.
In order to achieve static incorporation of the hydrophilic monomers (in the presence of an unsaturated monomer), for example a diacide carrying a sulphonate group, it is preferable to carry out the method for preparing a UWDPA of the invention at equilibrium and/or by increasing the temperature during the pressure release.
R
1
, R
2
and R
3
are defined later.
In general, the PA monomer (A) is either a monoaminocarboxylic acid (A1) having from 2 to 12 carbon atoms and the corresponding lactam, or a mixture of two compounds, one being a dicarboxylic acid and the other a diamine taken in a diacide/diamine ratio of 1/1.
The monomers (A) are chosen from omega amino acids, their lactams or omega-amino acids, for example: caprolactam, enantholactam, lauryllactam, amino caproic acid, oenantholactam, 7-amino heptanoic acid, 11-amino undecanoic acid and 12-amino dodecanoic acid.
The preferred monomer (A) of the invention is caprolactam, lauryllactam, amino caproic acid or 11-amino undecanoic acid.
The diamine monomers (B) and diacide monomers (C) and/or (D) are used either as a mixture or as an acid salt (A2).
The diamines (B) are chosen from hexamethylenediamine, decamethylenediamine, dodeca-methylenediamine, 1,5-diaminohexane, 2,2,4-trimethyl-1,6-diaminohexane, piperazine, 3,3′-dimethyl-4,4-diaminodicylcohexyl-methane, 4,4′-diaminodicyclo-hexylmethane, 2,2′-(4,4′-diaminodicyclohexyl)propane, isophorone diamine, 1,4-diaminocyclohexane and meta-xylylenediamine.
It is also possible to use diamine polyols, such as those sold under the name “JEFFAMINE” by Huntsman Corp.
The preferred grades are JEFFAMINE D400 and JEFFAMINE D2000. These polyether chains especially increase the hydrophility of the resins. Their weight content may be as much as 60% by weight of the total weight of UWDPA.
The preferred diamines (B) are hexamethylenediamine, tetramethylenediamine, 2,2,4-trimethyl-1,6-diaminohexane and pipe
Atofina
Hampton Hightower P.
Smith , Gambrell & Russell, LLP
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