Water blocking cable tape and methods for making same

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

Reexamination Certificate

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Details

C156S073100, C156S259000, C156S277000, C156S290000, C156S308400

Reexamination Certificate

active

06899776

ABSTRACT:
The invention provides a water blocking tape for use in a variety of cable designs, such as power cable, data communications cable and telecommunications cable. A water blocking tape according to the invention includes layers of lightweight nonwoven fabric with one or more swellable water blocking compounds, such as water absorbent polymers, disposed between the layers. The nonwoven fabric layers are bonded in a pattern using an ultrasonic bonding technique. The bonding pattern helps to contain and to restrain movement of the water blocking compounds between the layers. The bonding pattern compartmentalizes the water blocking compounds to prevent pooling of the compounds and to facilitate a substantially consistent distribution of the compounds between the layers such that when a tape contacts water, the tape achieves a substantially consistent swell height. A substantially consistent swell height permits a tape to serve as a reliable water barrier to prevent damage and degradation of a cable and its components. Ultrasonic bonding of the multilayer tape eliminates the need and use of adhesives and bonding agents to form the tape that can have inhibiting effects on a swelling action of the tape.

REFERENCES:
patent: 4478661 (1984-10-01), Lewis
patent: 5163115 (1992-11-01), Sheu
patent: 5188883 (1993-02-01), Rawlyk
patent: 5642452 (1997-06-01), Gravely et al.
patent: 6173100 (2001-01-01), Newton et al.
patent: 6284367 (2001-09-01), Gruhn et al.
patent: 6348236 (2002-02-01), Fairgrieve et al.
patent: 0 314 991 (1988-10-01), None
patent: 0 827 625 (2000-08-01), None

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