Stock material or miscellaneous articles – Structurally defined web or sheet – Including stitching and discrete fastener – coating or bond
Reexamination Certificate
1999-01-08
2001-01-16
Morris, Terrel (Department: 1771)
Stock material or miscellaneous articles
Structurally defined web or sheet
Including stitching and discrete fastener, coating or bond
C428S102000, C428S103000, C428S104000, C428S076000, C442S261000, C442S268000, C442S247000, C005S499000, C005S500000, C005S501000, C005S502000
Reexamination Certificate
active
06174584
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of Invention
The invention relates to a washable cover for mattresses or similar objects, made from textile material and comprising a water vapor permeable, allergen- and waterproof barrier layer, and an outer material. The invention also relates to a mattress with such a washable cover.
2. Description of Related Art
The suitability of waterproof, water vapor permeable membranes or sheeting for mattress covers is known in the art as exemplified in EP 0 761 715 A1 and DE 43 39 475 A1. In this way, the portion of the perspiration given off by the user and unable to escape into the environment or the covering blanket can be directed into the mattress core, which then gives off the moisture into the environment when the mattress is not in use. It has been noted that, in one night, an average of about 400 ml of perspiration is given off by the mattress user, and about a third of this perspiration must be absorbed by the mattress core in order to provide a comfortable climate for the user. Since a large portion of the perspiration is present in vapor form in the air surrounding the user, this vapor can also enter the mattress core through these membranes or sheeting. The waterproof quality of these membranes or sheeting is of increased importance because on the one hand penetration of perspiration in the form of liquid into the mattress core is effectively prevented, and on the other hand bodily fluids such as blood or urine, which would soil the mattress core and also serve as a breeding ground for the allergens, also cannot penetrate into the mattress core.
In this manner, soiling of the mattress core, which provides a breeding ground for allergens, is avoided effectively. The mattress cover must then be removed regularly from the mattress and washed to remove bodily secretions, which also serve as a breeding ground for allergens, from the cover.
It is also known that such membranes or sheeting can be impermeable to allergens, i.e., impermeable to mites, bacteria, or other microorganisms or solid particles, which can also be in gaseous form and have a adverse effect on the body, as exemplified in EP 714 950 A2, WO 96/21379 and DE 40 27 798. In this case, a portion of the perspiration given off by the user in the form of vapor is directed in turn to the mattress core, while penetration of the allergens present in the perspiration, and other bodily fluids, is avoided.
On the other hand, statements are often made in the art that such membranes or sheeting do not exhibit adequate strength and that these membranes or sheeting must therefore be reinforced by additional textile fabrics. For this reason, such membranes or sheeting are generally in the form of laminates, whereby the membranes or sheeting are often laminated only pointwise to the textile fabrics providing reinforcement, in order to enable permeability for water vapor. Such membranes or sheeting are exemplified in WO 96/21379, WO 94/19178, WO 93/14929, WO 90/00969, EP 0 732 073 A1, EP 0 622 488 A1, DE 195 22 333 A1, DE 40 27 798 A1, DE 38 35 016 A1 and NL 9200790.
While the structures of washable mattress covers described up to now are effective in creating a comfortable climate for the user, they do not offer sufficient comfort when the user is reclining, since the membranes or sheeting known in the art are used only to produce thin covers, and padding between the mattress core and outer material of the cover has not been employed. Such padding, which should be composed of a voluminous, textile material, generally tends to form lumps, so that the padding can be used only if it is quilted (sewn) to the other fabrics in order to prevent displacement of the padding and formation of lumps. Quilting is not possible with waterproof membranes or sheeting, however, because the membranes would thereby lose their waterproofing qualities.
SUMMARY OF THE INVENTION
The object of the present invention is to provide a cover for mattresses, and a mattress with such a cover, which provide not only effective protection against allergens but also a high degree of comfort when the user is reclining.
This object is met by a washable cover for mattresses or similar objects, made from a textile material and comprising a water vapor permeable, allergen- and waterproof barrier layer and an outer material, wherein the cover comprises at least one additional textile fabric and a voluminous batting at least about 3 mm thick. The batting is arranged between the outer material and the additional textile fabric; the outer material, batting, and additional textile fabric are joined at least pointwise by threads; and the barrier layer is laminated at least pointwise onto the additional textile fabric after the latter is joined to the outer material and batting.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
In covers according to embodiments of the invention, the outer material, batting, and additional textile fabric are first joined together by threads and the barrier layer is only subsequently laminated onto the textile fabric. Consequently, the waterproof qualities of the barrier layer are retained effectively, while the textile reinforcement of the barrier layer (membrane or sheeting) is ensured by the additional textile fabric. At the same time, the threads joining the outer material, batting, and additional textile fabric effectively prevent a displacement and consequent lumping of the batting.
Preferably, the batting and additional textile fabric of the washable cover of the invention are sewn together at least pointwise, whereby it has proven especially satisfactory if sewing is performed at regular intervals. Sewing with linearly arranged seams has proven quite satisfactory in this case. The appearance of the washable covers of the invention and the resistance to displacement of the batting can be improved by sewing the batting and additional textile fabric together via seams with a rectangular, square, diamond, or similar pattern.
The comfort of the washable cover when the user is reclining can be increased in particular if the batting has a thickness between about 3 and 40 mm, preferably between about 5 and 25 mm, and a weight per unit area between about 100 and 500 g/m
2
, preferably between about 200 and 400 g/m
2
.
In order to provide a favorable climate, it is especially advantageous if the barrier layer has a water vapor permeability of at least 800 g/m
2
24 h. The water vapor permeability in this case is determined according to ASTM E96-66 (Procedure B), whereby the water temperature is selected as 30° C. and the ambient air has a temperature of 30° C. and a relative humidity of 60%.
It is especially favorable if, in the washable cover of the invention, the barrier layer has a water vapor permeability of about 1000 to 8000 g/m
2
24 h, in particular about 1000 to 5000 g/m
2
24 h.
For the shape retention of the washable cover of the invention, it has proven especially advantageous for it to have a top, an underside, and a width of fabric running circumferentially and connecting the top and underside. It is advantageous in this case if the top, underside, and circumferential fabric contain at least the outer material, batting, additional textile fabric, and barrier layer. Of course, the circumferential fabric is comprised of multiple sections in the longitudinal direction, whereby it is especially practical if the circumferential fabric is composed of sections whose length corresponds to the length of the perimeter lines forming the top and underside. The sections of the circumferential fabric can readily be sewn together and to the top and underside, if this is done, for example, in the form of a bead protruding to the outside. In this case, the barrier layers of adjacent sections are pressed tightly together on the inside of this bead via the seam, so that no moisture can penetrate into the mattress core via these seams. Furthermore, sewing to form such a bead increases the shape stability of the cover of the invention as well as its aesthetic appearance.
Especially preferred is a washable cover in wh
Keller Rainer
Maderek Eugeniusz
Gupta Sharmistha
Morris Terrel
Oliff & Berridg,e PLC
Rudolf Neu GmbH
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