Vortex flow sensor

Measuring and testing – Volume or rate of flow – By measuring vibrations or acoustic energy

Reexamination Certificate

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Reexamination Certificate

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06352000

ABSTRACT:

FIELD OF THE INVENTION
This invention relates to vortex flow sensors for measuring the flow velocity or the volumetric flow rate of a fluid flowing through a measuring tube, comprising a bluff body mounted along a diameter of the measuring tube and serving to generate Kármán vortices.
BACKGROUND OF THE INVENTION
During the operation of such a vortex flow sensor, a Kármán vortex street is formed downstream of the bluff body. Its pressure fluctuations are converted by a vortex sensing element into an electric signal whose frequency is proportional to the volumetric flow rate.
EP-A 841 545, corresponding to U.S. patent application Ser. No. 08/953,229, filed Oct. 17, 1997, discloses a vortex flow sensor for measuring the flow velocity and/or the volumetric flow rate of a fluid flowing through a measuring tube, comprising:
a bluff body serving to generate Kármán vortices which is disposed along a diameter of the measuring tube and connected with the measuring tube at at least one fixing point; and
a capacitive vortex sensing element responsive to vortexinduced pressure fluctuations which is inserted in a wall bore of the measuring tube downstream of the bluff body, sealing off the bore toward the external surface of the measuring tube, with the center of the bore and the center of the fixing point lying on a straight surface line of the measuring tube, and which comprises:
a diaphragm covering the bore and having a first surface facing toward the fluid and a second surface remote from the fluid;
a rigid, thin sensor vane which is attached to the first surface, is shorter than the diameter of the measuring tube, and has flat major surfaces which are in alignment with the straight surface line of the measuring tube; and
an electrode arrangement attached to the second surface.
EP-A 841 545 further discloses a vortex flow sensor for measuring the flow velocity and/or the volumetric flow rate of a fluid flowing through a measuring tube, comprising:
a bluff body serving to generate Kármán vortices which is disposed along a diameter of the measuring tube, is connected with the measuring tube at at least one fixing point, and has a main bore, extending in the direction of said diameter and through the measuring tube, and at least one secondary bore, which connects the main bore with the fluid; and
a capacitive vortex sensing element responsive to vortex-induced pressure fluctuations and inserted in the main bore, sealing of f the external surface of the measuring tube from the fluid, said capacitive vortex sensing element comprising:
a diaphragm covering the measuring-tube-side end of the main bore and having a first surface facing toward the fluid and a second surface remote from the fluid;
a rigid sensor vane attached to the first surface; and
an electrode arrangement attached to the second surface.
As the two vortex flow sensors disclosed in EP-A 841 545 show, the vortex sensing element can be disposed either in the bluff body or in the bore in the wall of the measuring tube. Although such vortex flow sensors have proved to be effective in practice, it is desirable to use piezoelectric sensing elements instead of capacitive sensing elements. The use of piezoelectric elements in vortex flow sensors is in the prior art.
U.S. Pat. No. 4,248,098, for example, discloses a vortex flow sensor for measuring the flow velocity and/or the volumetric flow rate of a fluid flowing through a measuring tube, comprising:
a bluff body serving to generate Kármán vortices which is disposed along a diameter of the measuring tube and is permanently connected with the measuring tube at two fixing points; and
a vortex sensing element in the form of at least one piezoelectric element responsive to vortex-induced mechanical stresses in the bluff body, said vortex sensing element being disposed
either in a recess of the bluff body provided in the area of one of the fixing points
or in a recess provided in a prolongation of the bluff body extending toward the outside of the measuring tube, with
either two individual piezoelectric elements being provided each having one electrode on two opposite surfaces
or a single piezoelectric element being provided having two electrically separated electrodes on a first surface and a common electrode on an opposite second surface.
Furthermore, JP-A 58-160 813 discloses a vortex flow sensor for measuring the flow velocity and/or the volumetric flow rate of a fluid flowing through a measuring tube, comprising:
a bluff body serving to generate Kármán vortices which is disposed along a diameter of the measuring tube and is permanently connected with the measuring tube at only one fixing point; and
a vortex sensing element responsive to vortex-induced mechanical stresses in the bluff body, said vortex sensing element being disposed
either in a recess of the bluff body provided in the area of the fixing point toward the outside of the measuring tube, with
either two individual piezoelectric elements being provided each having one electrode on two opposite surfaces
or a single piezoelectric element being provided having two electrically separated electrodes on a first surface and a common electrode on an opposite second surface.
EP-A 319 424 discloses a vortex flow sensor for measuring the flow velocity and/or the volumetric flow rate of a fluid flowing through a measuring tube, comprising:
a bluff body serving to generate Kármán vortices which is disposed along a diameter of the measuring tube and is permanently connected with the measuring tube at two fixing points; and
a vortex sensing element responsive to vortex-induced pressure fluctuations and consisting of two piezoelectric elements which
are disposed on a surface of a diaphragm of the bluff body remote from the fluid, said diaphragm being provided at one of the fixing points.
Finally, U.S. Pat. No. 5,197,336 discloses a vortex flow sensor for measuring the flow velocity and/or the volumetric flow rate of a fluid flowing through a measuring tube, comprising:
a bluff body serving to generate Kármán vortices which is disposed along a diameter of the measuring tube and is permanently connected with the measuring tube at two fixing points; and
a vortex sensing element responsive to vortex-induced pressure fluctuations which
extends downstream of and near and parallel to the bluff body and is permanently connected with the measuring tube at two opposite fixing points, and
is provided on a cylindrical prolongation extending toward the outside of the measuring tube, said cylindrical prolongation supporting a concentric piezoelectric element.
SUMMARY OF THE INVENTION
It is an object of the invention to modify the prior-art designs of vortex flow sensors with piezoelectric elements in such a way that the vortex sensing element can be assembled from individual components in a simple manner, so that a faulty piezoelectric element can be easily replaced. Furthermore, it is to be possible to make the vortex sensing element largely insensitive to external vibrations.
To attain these objects, a first variant of the invention provides a vortex flow sensor for measuring the flow velocity and/or the volumetric flow rate of a fluid flowing through a measuring tube, comprising:
a bluff body serving to generate Kármán vortices which is disposed along a diameter of the measuring tube and is connected with the measuring tube at at least one fixing point; and
a vortex sensing element responsive to vortex-induced pressure fluctuations and inserted in a wall bore of the measuring tube downstream of the bluff body, sealing off the bore toward the external surface of the measuring tube, with the center of the bore and the center of the fixing point lying on a straight surface line of the measuring tube, said vortex sensing element having the following features:
a diaphragm covering the bore and having a first surface facing toward the fluid and a second surface remote from the fluid;
a rigid, thin sensor vane which is attached to the first surface of the diaphragm, is shorter than the diameter at the measuring tube, and has flat major surfaces which are

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