Voltage transformer and associated operating method

Electricity: power supply or regulation systems – In shunt with source or load – Using choke and switch across source

Reexamination Certificate

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Details

C323S285000, C363S049000

Reexamination Certificate

active

06476588

ABSTRACT:

BACKGROUND OF THE INVENTION
Field of the Invention
The invention relates to a voltage transformer, in particular for a motor vehicle network, having a voltage input and a voltage output, a capacitor disposed on the output side for providing an output voltage, a coil, a controllable switching element for controlling a current flowing through the coil, the switching element having switching times for setting a voltage ratio, and a control unit having an output side connected to the switching element, for controlling the switching times of the switching element. The invention also relates to an operating method for such a voltage transformer.
Voltage transformers which are known as step-up switched-mode regulators, for example, permit a relatively low battery voltage that is usually 12 volts in a motor vehicle network to be converted into a higher operating voltage. Such voltage transformers have a capacitor on the output side which provides the operating voltage and is recharged by the battery voltage through a series circuit composed of a coil and a diode. A transistor which is disposed between the coil and the diode optionally conducts the coil or charging current through the capacitor, or bridges the latter. At the start of the charging operation, the transistor is switched on, and therefore a relatively large coil current builds up, although it is inducted past the capacitor. After the maximum permissible coil current is achieved, the transistor is then blocked, whereupon the coil current flows as charging current through the capacitor and recharges the latter, until the coil current finally is extinguished. The transistor is subsequently then switched on again until the maximum permissible coil current is reached. The capacitor is thereby recharged to voltages which are higher than the battery voltage by alternately switching the transistor on and off.
In that case, the output voltage is set by the switching times (T
ON
, T
0
, T
OFF
) of the transistor. The transistor is driven by a control unit, that is also designated as a step-up regulator, which measures the output voltage, on one hand, and the coil current, on the other. In addition to setting the desired output voltage, the control unit also has the task of avoiding an excessive rise in the coil current as the transistor is being switched through. Therefore, the control unit measures the coil current continuously and switches off the transistor when the maximum permissible coil current is reached.
An advantage of that known voltage transformer is the possibility of very accurate regulation of the output voltage. However, that is associated with a relatively high outlay for hardware which is not required in many applications, since a linear regulator which undertakes fine regulation of the output voltage in any case is connected downstream of the voltage transformer, for example in motor vehicle networks. It would therefore suffice in many cases to have a voltage transformer which permits voltage transformation in conjunction with a low outlay for hardware and a correspondingly low accuracy of the output voltage.
SUMMARY OF THE INVENTION
It is accordingly an object of the invention to provide a voltage transformer and an associated operating method, which overcome the hereinafore-mentioned disadvantages of the heretofore-known devices and methods of this general type and in which the voltage transformer permits voltage transformation in conjunction with the lowest possible outlay for hardware, with requirements placed on accuracy of an output voltage not being particularly stringent.
With the foregoing and other objects in view there is provided, in accordance with the invention, a voltage transformer, comprising an input side having a voltage input carrying an input voltage and an output side having a voltage output carrying an output voltage. A capacitor is disposed on the output side, for providing the output voltage. A coil is provided having a coil current. A controllable switching element is connected to the coil for controlling current flowing through the coil. The switching element has switching times for setting a voltage ratio. A control unit has an input side connected to the voltage input and to the voltage output. The control unit also has an output side connected to the switching element for controlling the switching times of the switching element as a function of the input voltage and the output voltage, to set the voltage ratio and to prevent an excessive rise in the coil current.
With the objects of the invention in view, there is also provided a method for operating the voltage transformer, which comprises measuring the input voltage and the output voltage and calculating the switching times of the switching element as a function of the input voltage and the output voltage. The switching element is driven alternately into conductive and non-conductive states in accordance with the calculated switching times, for achieving a desired voltage ratio of the voltage transformer and to prevent an excessive rise in the coil current.
The invention includes the general technical teaching of using a software-controlled digital control unit, instead of the analog regulator employed with the conventional voltage regulators and implemented relatively expensively in hardware. The digital control unit drives the transistor, preferably as a function of the current measured values of the input voltage and the output voltage.
On one hand, the measurement of the input voltage and the output voltage permits calculation of the switching times of the transistor which are required for the desired voltage transformation. Thus, the transistor is switched on and off for prescribed time intervals, with a change in the switching times by pulse-width modulation and/or pulse-frequency modulation permitting the voltage ratio to be set.
On the other hand, the measurement of the output voltage and the input voltage serves the purpose of avoiding an excessive rise in the coil current beyond the maximum permissible value as the transistor is being switched through. The control unit therefore calculates, from the measured values of the input voltage and the output voltage as well as from various parameters of the voltage transformer circuit, the time interval for which the transistor may be switched through to its greatest extent until the maximum permissible value of the coil current is reached. It is particularly advantageous in this case that an excessive rise in the coil current is prevented in the case of the voltage transformer according to the invention without the need to measure the coil current itself, as is the case with the known voltage transformers described at the outset.
The operating method according to the invention for such a voltage transformer includes a plurality of steps which are carried out periodically.
In a first step, the input voltage and the output voltage are measured—as already described above. Subsequently, this is used to calculate the switching times of the transistor which on one hand deliver the desired voltage ratio, and on the other hand prevent the coil current from exceeding the maximum permissible value. Finally, the transistor is then alternately switched on and off in accordance with the previously calculated switching times.
In this case, the transistor is preferably switched on and off with a prescribed switching period. The duration of the switching period is preferably calculated as a function of the maximum permissible coil current, the inductance of the coil and the input voltage of the voltage transformer, and is able, for example, to have an order of magnitude of 30 to 50 microseconds.
The measurement of the output voltage and the input voltage of the voltage transformer is preferably likewise performed periodically in accordance with a prescribed measuring period. The duration of the measuring period is preferably substantially longer than the duration of the switching period. Thus, the duration of the measuring period can, for example, have an order of magnitude of one millisecond,

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