Voltage control system

Electric heating – Metal heating – By arc

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364162, B23K 912

Patent

active

046509577

ABSTRACT:
The voltage between a work instrument and a workpiece varies with the distance between them. A microcoded controller is used to compare the voltage between the work instrument and the workpiece when the instrument moves relative to the workpiece, to generate a correction signal. The correction signal is the sum of a proportional term, a derivative term and an integral term. A servo means responds to the correction signal to correct the distance between the work instrument and the work piece so as to maintain the voltage between them at a set level. A battery-backed memory is used to store crucial parameters necessary for operating the automatic control system to prevent loss of the parameters from the controller memory caused by power interruptions. A stepper motor operating in either the full of half step mode may be used to move the work instrument away from or towards the work piece in response to the correction signal.

REFERENCES:
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patent: 4477713 (1984-10-01), Cook et al.
patent: 4531192 (1985-07-01), Cook
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"Welding Automation, Power Supplies and Accessories" by Cyclomatic Industries, Inc. of San Diego, CA., First published Apr., 1985.
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"Welding Eccentric Parts Requires Lots of Smarts", Jetline Engineering Inc., of Irbine, CA. Welding Journal/91, data unknown.
Thruarc.TM. "Family of Non-Contacting Adpative Positioning Control Seam Trackers" The Merrick Corporation.
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"ACCU-TRACK.TM. Positioning Controller and Weld Sequencer" by Lytron Engineering, Inc., of Sylmar, California.
"Arcair.COPYRGT. Tektran Automatic Voltage Control System" Tektran Welding Products, Arcair Co. of Lancaster, Ohio, Aug. 1, 1975.

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