Void-free underfill of surface mounted chips

Radiation imagery chemistry: process – composition – or product th – Electric or magnetic imagery – e.g. – xerography,... – Post imaging process – finishing – or perfecting composition...

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438119, 438127, 257787, 257795, H01L 2144, H01L 2148, H01L 2328

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active

060486562

ABSTRACT:
A vacuum source creates uniform flow of underfill material in the interstices between a semiconductor device and a substrate. A semiconductor device is attached to a substrate and a plurality of dams surround the semiconductor device. The dams have at least a first opening to allow underfill material to be injected into the space between the semiconductor device and the substrate. A vacuum cup is placed over a second opening and a vacuum source is applied to draw the underfill material throughout the interstices. Because the vacuum source is drawing the underfill material in a uniform manner, the underfill material fills the space without creating voids. If desired, multiple vacuum sources and multiple injection sites may be used. The underfill material may also be inserted from an aperture in the substrate located beneath the semiconductor device.

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