Void free soldering semiconductor chip attachment method for...

Semiconductor device manufacturing: process – Packaging or treatment of packaged semiconductor – Metallic housing or support

Reexamination Certificate

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C438S122000

Reexamination Certificate

active

07947533

ABSTRACT:
Methods for attaching the wafer scale semiconductor chip, up to 4 square inch (2.times.2 inchs), are comprises of following steps. Stack assembles following materials from bottom to top. First lower integrated heat spreader (IHS). Second thermal interface material (TIM). Third semiconductor chip with backside metallization deposit. Forth polyimide film. Fifth the dummy upper IHS. Then put the stack-assembled set into the metal box and fix in place. Then the metal box and stack-assembled set in it are heated to wetting temperature of TIM. During cool down, the environment temperature must be set at a few degrees lower than the melting point of TIM, to soak the stack-assembled set at melting point of TIM until the TIM completely become solid, then cool down to room temperature. After de-assemble and remove upper IHS and polyimide film, we will get the void free soldering of semiconductor chip on lower IHS.

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