Virtual frequency-controlled switching voltage regulator

Electricity: power supply or regulation systems – Output level responsive – Using a three or more terminal semiconductive device as the...

Reexamination Certificate

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Reexamination Certificate

active

06456050

ABSTRACT:

FIELD OF THE INVENTION
The invention generally relates to electronic power supplies, and more specifically, to pulse modulation in a switching voltage regulator.
BACKGROUND ART
Pulse-controlled switching voltage regulators, such as constant off-time/on-time regulators, have the advantage of short reaction time to transient conditions and simplicity of operation.
FIG. 1
shows a typical constant off-time step-down switching voltage regulator. The regulator
10
provides a regulated DC voltage V
OUT
at terminal
17
to drive a load
18
. Driver circuit
20
synchronously drives push-pull power switch
30
, which includes p-channel MOSFET
32
and n-channel MOSFET
34
. Output circuit
40
includes an output inductor
41
and an output capacitor
42
, which act together as a filter that smoothes the output ripple current.
A control circuit
50
acts upon the driver circuit
20
and power switch
30
to regulate the output voltage at terminal
17
. Control circuit
50
includes the feedback resistor dividers R
51
A and R
51
B that generate a feedback signal V
FB
proportional to V
OUT
, a reference circuit
52
, a feedback comparator
53
, and constant off-time one shot
54
. The control circuit
50
operates to force the reference voltage V
REF
upon the feedback voltage V
FB
, thereby controlling the output voltage V
OUT
. When V
FB
is less than V
REF
, the output of comparator
53
is low, and output of one shot
54
also is low. Driver circuit
20
provides a low level to turn on the p-channel MOSFET
32
, and turn off the n-channel MOSFET
34
. This condition will be referred to as the power switch
30
being “on”. Power switch
30
then applies the input voltage V
IN
to the output circuit
40
, increasing the inductor current and charging the output capacitor
42
, while providing power to the load
18
.
This situation continues until V
FB
exceeds V
REF
. At that point, the comparator
53
generates a signal to trigger the one shot
54
. One shot
54
in turn provides a high level pulse to the driver circuit
20
to turn off the power switch
30
. This causes a decrease in the current provided to the output circuit
40
, thus decreasing the output voltage V
OUT
.
At the termination of the pulse from one shot
54
, the power switch
30
turns on again and the cycle repeats. This operation causes a small output ripple in V
OUT
. The down slope of the ripple is constant and directly proportional to the duration of the off-time pulse T
OFF
from one shot
54
. The up slope of the ripple is proportional to the on-time of the power switch
30
.
One drawback of this approach is the undesirable variation in the frequency due to variation in on-time of power switch
30
. On-time is proportional to input voltage V
IN
, output voltage V
OUT
, and other factors such as voltage drops across power switch
30
and printed circuit trace resistance. For example, if the difference between V
IN and V
OUT
doubles, then the on-time of power switch
30
will halve. Switching frequency, however, will change less because it involves both on- and off-times. Nevertheless, conditions could cause switching frequency to vary by more than 300%. This wide frequency variation translates into output ripple variation, and degrades the overall performance of the voltage regulator
10
.
Another disadvantage of the traditional prior art is the occasional overly extended on-time. The power switch
30
remains on until V
FB
reaches V
REF
. In applications where the p-channel MOSFET
32
is replaced with an n-channel MOSFET, a scheme called “bootstrap” is commonly used. In bootstrapping, as power switch
30
alternates between on and off, an external capacitor is used to provide enough voltage for the top n-channel MOSFET to properly conduct current. This requires continued switching. If the control circuit
50
creates an overly extended on-time, the bootstrap operation will be defeated. This will result in a loss of sufficient drive to the top MOSFET, and collapse of the output voltage V
OUT
.
Yet another disadvantage of the prior art as shown in
FIG. 1
is the inability to detect light load conditions and turn off the power switch
30
under such conditions. This should be done in order to reduce switching losses and prevent output capacitor discharge, thus increasing overall efficiency at light loads.
The circuit in
FIG. 1
proves stable and simple to implement in buck switching regulators, where input voltage is higher than output voltage. However, the attendant frequency variation may not be acceptable in some applications needing optimized external components. In some applications, for example, the external components may be selected based on performance, specification, and cost, to provide a given output ripple voltage at a specified frequency. If the frequency varies unreasonably, the output ripple will degrade from optimum to less than optimum.
A need arises for a pulse modulation approach that compensates for frequency variation so as to keep output ripple at optimum level. Additionally, a constant frequency may be needed where it is important to avoid noise sensitive regions such as the 455 KHz IF band.
FIG. 2
shows one prior art attempt, described in U.S. Pat. No. 5,994,885 (incorporated herein by reference), to address some of these issues via off-time modulation. Off time control
230
receives signals from both the input voltage V
IN
, and the output voltage V
OUT
. An internal algorithm is then used to modulate a control current I
CON
that discharges off-time capacitor C
CON
. This generates a variable duration pulse at the output of one shot generator
245
. As V
IN
increases relative to V
OUT
, on-time is reduced. This can be understood by examining the equation:
T
ON
=
L

(
I
L
V
L
)
where L is inductance, I
L
is inductor current, and V
L
is voltage across the inductor. To compensate for reduction in the switch on-time, off-time control circuit
230
reduces the off-time discharge current ICON to increase the discharge time of C
CON
. This causes an increase in the switch off-time. Similarly, when V
IN
decreases relative to V
OUT
, switch on-time increases. The off time control
230
increases the discharge current I
CON
to reduce the discharge time of C
CON
, thus reducing the switch off-time. The net result is reduced variation in the apparent operating frequency.
One disadvantage of this approach, however, is the need for physical connections to V
IN
and V
OUT
. In most applications, feedback resistor divider
210
is set externally. So for a true connection to V
OUT
, an additional external terminal is needed. Another disadvantage is the lack of a refresh pulse needed for bootstrap applications where a capacitor needs to be continually switched in order to provide sufficient drive to the top n-channel MOSFET. Yet another disadvantage is the failure to take into effect other factors that influence frequency variation, such as but not limited to switch and trace resistance.
SUMMARY OF THE INVENTION
Representative embodiments of the present invention variously include a control circuit for a switching voltage regulator, a method of controlling a switching voltage regulator, and a switching voltage regulator. A power switching module operates at a duty cycle and provides a regulated output. A feedback circuit produces a feedback signal representative of the regulated output. A timing control circuit produces a timing signal responsive to the duty cycle of the power switching module. A control module is triggered by the feedback signal to produce an output pulse to control the regulated output. The output pulse has a duration determined by the timing signal.
In a further embodiment, the control module may be based on a constant off-time approach, or a constant on-time approach. The timing control circuit may sense the regulator duty cycle at the output of the control module, at the power switching module, or from voltage ripple in the feedback signal. A control capacitance responsive to the duty cycle may be used to produce the timing signal. In such an embodiment, the con

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