Ventilated pad for a bicycle disc brake

Brakes – Elements – Shoes

Reexamination Certificate

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Details

C188S25000B, C188S073100

Reexamination Certificate

active

06206151

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention is directed to bicycle braking devices and, more particularly, to a ventilated brake pad for a bicycle disc brake.
Bicycling is becoming an increasingly popular form of recreation as well as a means of transportation. Moreover, bicycling has become a very popular competitive sport. Whether the bicycle is used for recreation, transportation or competition, the bicycle industry is constantly improving the bicycle components. One particular component of the bicycle, which has been extensively redesigned over the past years, is the braking system. As a result, there are several types of bicycle brake devices currently available on the market. Examples of some types of common bicycle brake devices include rim brakes, caliper brakes and disc brakes. If a rider wants a very high performance brake system, then the rider typically prefers a disc brake system wherein brake pads press against a brake disc that rotates with the bicycle wheel. Disc brake systems provide a substantial braking power in relationship to the amount of braking force applied to the brake lever. Moreover, disc brake systems typically provide a high level of consistency in all types of weather and riding conditions.
Unfortunately, one problem with disc brakes is that a tremendous amount of heat is generated by the frictional contact between the brake pads and the brake disc that is rotating very rapidly with the wheel. When the disc brake is operated by hydraulic pressure, the heat can cause the brake fluid to expand. This, in turn, causes the phenomenon known as vapor lock wherein the brake pad is pressed against the brake disc even when the brake control mechanism is released. To prevent this phenomenon, some braking systems provide an insulator between the brake pad and the piston used to press the brake pad against the brake disc. While such insulation can prevent heat transfer from the brake pad to the hydraulic components to minimize or prevent vapor lock, the inability to dissipate the heat tends to create excessive heat between the brake pad and the brake disc. This, in turn, causes the frictional contact to be less effective and risks warping the brake disc.
SUMMARY OF THE INVENTION
The present invention is directed to a ventilated disc brake pad which minimizes excessive heat build-up between the brake pad and brake disc. In one embodiment of the present invention, a brake pad for a bicycle includes a backing plate having a front surface, a rear surface, and a friction pad disposed on the front surface of the backing plate. The rear surface of the backing plate includes a groove to facilitate heat dissipation caused by friction between the friction pad and the brake disc. In a more specific embodiment, the first groove is disposed in a central portion of the backing plate, a second groove is disposed between a leading edge of the backing plate and the first groove, and a third groove is disposed between the first groove and a trailing edge of the backing plate. To further facilitate heat dissipation, a plurality of first ventilating holes are disposed in the first groove, a plurality of second ventilating holes are disposed in the second groove, and a plurality of third ventilating holes are disposed in the third groove. If desired, a first side edge of the backing plate may define a plurality of first cooling fins, and an opposite second side surface of the backing plate may define a plurality of second cooling fins. The cooling fins may be provided even without the grooves and/or ventilating holes.


REFERENCES:
patent: 4036333 (1977-07-01), Mathauser
patent: 4537292 (1985-08-01), Tamura
patent: 4703839 (1987-11-01), Nakano et al.
patent: 4732241 (1988-03-01), Yoshida
patent: 5259483 (1993-11-01), Pelfrey
patent: 6068090 (2000-05-01), Chen et al.
patent: 1242605 (1959-12-01), None
patent: 360548 (1931-05-01), None
patent: 406081864 (1959-12-01), None
patent: 0157522 (1985-08-01), None
patent: 11218163 (1999-08-01), None

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