Vehicle suspension gas supply system

Land vehicles – Wheeled – Running gear

Reexamination Certificate

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Details

C280S006157

Reexamination Certificate

active

06189903

ABSTRACT:

This invention relates to a system for the supply of pressurised gas to gas springs forming part of a vehicle suspension and in particular, though not exclusively, to a gas supply assembly comprising a valve control unit and a source of pressurised gas.
The suspension system of an untracked wheeled vehicle typically comprises four gas suspension units disposed one proximate each respective corner of the vehicle and each suspension unit may have a gas chamber for containing a variable volume of gas whereby the suspension height of the vehicle may be controlled independently of load.
In a conventional arrangement two valves are associated with each suspension unit, one to permit exhaustion of gas from a suspension unit and the other to allow pressurised gas to be admitted to that suspension unit.
Whilst the aforedescribed configuration may be arranged to operate effectively, a considerable number of valves are needed and this adds undesirably to the weight and complexity of the suspension control equipment.
To reduce the required number of valve units it has been proposed to provide the system with valve means which comprises a central chamber to which pressurised gas may be admitted and from which pressurised gas may be exhausted, gas communication paths for extending from said central chamber each to communicate with a respective gas suspension unit, and interposed in each gas communication path a valve unit operable to lie either in a closed condition in which an associated gas spring is isolated from the central chamber or to lie in an open position in which the gas spring communicates with said central chamber.
Two additional valve units may be provided, one for selectively communicating the central chamber to atmosphere for exhausting pressure from one or more gas suspension units, and the other for putting the central chamber in communication with a supply of pressurised gas whereby one or more gas suspension units may be selectively pressurised.
Preferably the supply of pressurised gas incorporates a dryer to remove excess moisture, thereby to prevent undue condensation forming within the valve means and gas suspension units, that dryer being arranged for operation regeneratively whereby gas exhausting from the central chamber is caused to pass through the dryer to facilitate removal of moisture accumulated therein.
The system preferably also comprises a reservoir to store compressed air from a compressor which need then operate only intermittently. To prevent undue accumulation of moisture in the reservoir and reduce load on the compressor it is desirable for the dryer to be interposed in the path from the compressor to the central chamber and reservoir. For a system of this type, with a reservoir and a regenerative type dryer, it has been necessary, for a four wheeled vehicle, to employ at least seven remotely actuable control valves, e.g. electrical solenoid valves, each selectively operable by valve control means in accordance with the instantaneous demand requirements of the vehicle suspension.
The present invention relates to a further improvement in a vehicle gas supply suspension system.
In accordance with one of its aspects the present invention provides a vehicle suspension gas supply system comprising valve means having a central chamber to which pressurised gas may be admitted and from which pressurised gas may be exhausted, gas communication paths for extending from said central chamber each to communicate with a respective gas suspension unit, and interposed in each gas communication path a valve unit operable to lie either in a closed condition in which an associated gas spring is isolated from the central chamber or to lie in an open position in which the gas spring communicates with said central chamber, a compressor for supply of pressurised gas, a gas dryer interposed between said compressor and central chamber, a remotely operable supply valve operable to allow pressurised gas to be admitted to said central chamber, and a remotely operable exhaust control valve operable to control a pair of slave valves thereby to cause pressurised gas to be exhausted from the central chamber via said dryer.
Preferably the gas dryer also is interposed between the compressor and a reservoir. Said reservoir may be external of a manifold unit which contains the central chamber and valve units.
One or both of the remotely operable supply and exhaust valves may be electrically operated solenoid type valves, e.g. direct acting solenoids.
The slave valves may be diaphragm type valves. One slave valve may be operable by the exhaust control valve to allow gas to pass from the central chamber to the dryer. The other slave valve may be operable to allow gas to exhaust from that side of the dryer to which pressurised gas is supplied from the compressor, thereby creating regenerative action in the dryer during an exhaust operation. The two slave valves are simultaneously, operable by the exhaust control valve.
The exhaust control valve may be of a type which causes the slave valves to open, to allow pressurised gas to exhaust from the central chamber, by connecting the control sides of the slave valves to exhaust. During admission of pressurised gas to the central chamber the exhaust control valve is operated to direct pressurised gas to the control sides of the slave valves to set those valves to a closed position and thereby prevent the pressurised gas flowing to exhaust. Control means may be provided to set the exhaust control valve to a position which causes closure of the slave valves whenever the supply valve is operated to allow pressurised gas to be admitted to the central chamber.
One of the slave valves, that communicating with an interconnection between the compressor and dryer, may be arranged to act as a cushion means whereby it is in an actual or potential exhaust condition during initial start-up of the compressor and such that the compressor does not start against a significant pressure differential.
As pressure increases in the main chamber, the exhaust control valve admits pressurised gas to the control side of each slave valve and thus prevents flow to exhaust after an initial cushion period.


REFERENCES:
patent: 4238128 (1980-12-01), McKee
patent: 4264014 (1981-04-01), Hogg et al.
patent: 4611815 (1986-09-01), Sasage et al.
patent: 5273308 (1993-12-01), Griffiths
patent: 5344189 (1994-09-01), Tanaka et al.
patent: 5452919 (1995-09-01), Hoyle et al.
patent: 5466007 (1995-11-01), Smith
patent: 5467595 (1995-11-01), Smith
patent: 941059 (1962-09-01), None
patent: 2161895 (1986-01-01), None
patent: 2273474 (1994-06-01), None

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