Vehicle headliner formed of polyester fibers

Fabric (woven – knitted – or nonwoven textile or cloth – etc.) – Nonwoven fabric – Including strand or fiber material which is a monofilament...

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Details

442387, 442388, 442392, 442402, 156148, 28104, 28107, D04H 100

Patent

active

060488093

ABSTRACT:
An improved headliner material is formed of two layers formed from two types of polyester fibers. The polyester layers include both binder and non-binder fibers. The binder fibers are provided by an adhesive sheath that melts to secure the binder and non-binder fibers together. The layers are provided with different percentages of binder fibers. One layer is provided with 20% to 30% of binder fibers, with the remainder being non-binder fibers. This layer is less rigid, and provides loft and sound absorption to the headliner material. The other layer is provided with a greater percentage of binder fibers, and preferably, 40% to 60% binder fibers. This layer provides structure and rigidity to the headliner material.

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