Plant husbandry – Seed tape or mat – method or apparatus
Reexamination Certificate
1999-11-30
2002-03-05
Jordan, Charles T. (Department: 3644)
Plant husbandry
Seed tape or mat, method or apparatus
Reexamination Certificate
active
06351911
ABSTRACT:
FIELD OF THE INVENTION
The present invention relates to a vegetation support comprising a mat made of interleaved organic fibres.
PRIOR ART
Such pre-grassed vegetation supports, as known from DE 36 31 716 C2, serve as grass lining for rooves, inclined surfaces, in particular slopes and other surfaces which are to be covered by a layer of vegetation. These vegetation supports known hitherto comprise a middle layer of interleaved fibres and an upper lower layer of an inorganic formed fabric, which are connected to one another by means of stepping or perforation and to the middle layer. The formed fabrics of the upper and the lower layer accordingly serve to reinforce the vegetation support, that is, they absorb the tensile forces from laying on inclined surfaces. The formed fabrics also serve to prevent loosening of the relatively loose only fibres located in the middle support layer.
Such vegetation supports have proven themselves widely and in particular it is an advantage with such vegetation supports that prior to laying, substrate is applied to the vegetation support and germination-capable plant material is applied to the vegetation support or introduced into the vegetation support, and the germination-capable plant material is already grown into the support layer. The losses in plant material after application of the already grassed vegetation support in this way to the surface to be built up are accordingly kept low.
The disadvantage of these vegetation supports known to date is that the stepping between the upper and lower formed fabric layers is relatively expensive and that the formed fabric layers additionally consist of a material which cannot rot and which can be recycled. With the natural landscaping of surfaces it is important, however, that the material of the vegetation support comprises a fully recyclable material, whereby special attention is paid to the fact that raw materials which as far as possible grow again are put to use for the material of the vegetation support.
Another disadvantage is that the middle support layer of this known vegetation support rots relatively quickly. It is true that rotting of the support layer is basically desirable, yet the rotting procedures with the known vegetation supports proceed too quickly, with the result that they become unusable after a relatively short time. This is particularly disadvantageous if, for logistical reasons, the vegetation support has to be stored prior to actual lining work for a relatively long period, the result of which can be that the vegetation support can no longer be picked up and rolled up for transporting, because of the advanced rotting process.
It has also been demonstrated that the support layer tends to shrink during prolonged dryness. This results in shrinkage by about 10 cm in width for a vegetation support width of 1 m, for example. When strips are laid side by side this leads to unacceptable gaps.
The object of the present invention is to produce a vegetation support of the type initially described, which can be manufactured easily and cost-effectively, which consists of a recyclable material insensitive to dry-shrinking with sufficient firmness and which decays as slowly as possible and in a controlled manner.
This task is solved by a vegetation support of the type described at the outset, which exhibits the characteristics of the distinguishing part of Claim 1. The vegetation support according to the present invention is characterised in that the fibres of the mat are coconut fibres and in that the security against loosening of the fibres from the mat is a plant-compatible binder material which is applied to the upper surfaces of at least one part of the fibres and by means of which the fibres of the mat are stuck to one another at least partially.
Through this process a vegetation support is produced in a surprisingly easy manner, whose mat forming the actual vegetation support is not secured by overlaid and underlaid formed fabrics, rather whose fibres of the mat are connected to one another by means of a plant-compatible binder. By means of this binder, which is, by way of advantage, a synthetic dispersion, latex, a bitumen emulsion, an adhesive, a resin or a wax, on the one hand the fibres of the mat are held together, and on the other hand the binder, in particular if it is applied to the underside of the mat, in accordance with an advantageous embodiment of the present invention, can absorb tensile forces originating from laying the vegetation support on inclined slopes.
The binder also guarantees, in particular when the majority of the fibres is cross-linked on its upper surfaces with the binder, that the rotting process of the mat proceeds relatively slowly. It could be advised that the normal rotting period lasted from around 3 to 12 years to around 12 to 18 years. In addition, it is due to the binder that the fibres, namely the coconut fibres, become insensitive to shrinkage brought about by dryness.
It is particularly preferred if the solvent is latex, which retards the advance of the rotting process of the fibres on the one hand, but on the other hand is fully decomposable
With respect to the drainage mat made of wood wool disclosed in DE 43 29 957 A1 it is known to cross-link the latter with latex and to stick down the wood-wool fibres. But such a mat is not suitable as vegetation support, since the cavities between the relatively broad wood-wool fibres are too wide to securely hold substrate and roots. In addition, wood wool rots very quickly. The same applies to a support layer made of wood wool for ready-made lawn known from DE 82 31 033 U2.
As already indicated, the binder can be applied to the upper surface of all fibres, that is, the binder is in this case distributed over the entire cross-section of the mat, or the binder can be applied to one side of the mat. In the latter case, only those fibres projecting on the underside of the mat are cross-linked with the binder. It has been demonstrated that it is sufficient to provide one side only, that is, the underside of the mat with the binder. This means then that not all fibres of the fibre bundle of the mat are cross-linked with the binder, which can in theory result in the fact that the fibres of the upper side of the mat could be loosened from the fibre bundle of the mat; however, it has been shown in practice that this danger is to be ignored. If the binder is applied very thickly to the underside, this effectively results in a relatively thick layer of the binder as a ‘sole’ which can advantageously absorb any resulting tensile forces.
If it is a question of very high tensile forces, that is, in the case of strongly inclined surfaces, the underside of the mat can be provided with a formed fabric or a lattice fabric as additional security, which can then absorb the resulting tensile forces. With this arrangement, the binder can be advantageously used to stick the mat to the formed fabric or to the lattice fabrics In this case, any time-intensive and cost-intensive stepping or perforation can be dispensed with.
In a practical embodiment of the invention it is provided for inorganic fibres to be intermingled with the coconut fibres, on a mineral basis and/or made of synthetic, whenever desired for special application cases. By way of example, mineral wool fibres can be intermixed with the coconut fibres to increase fire safety of the vegetation support.
In a further embodiment of the present invention it is provided that the underside of the mat is attached to a sheet made of decayable synthetic. This type of relatively quickly rotting sheet can serve several purposes.
The sheet can, for instance, retain moisture in the vegetation support for a certain period. However, the sheet can also be used for preventing sowing material and unwanted plant parts from piercing through the bottom into the vegetation support, in particular when the vegetation support is laid on earth-bound surfaces, for example on street slopes. Using a normal, non-decaying sheet made of polyolefin would also be conceivable; such sheets would
Collard & Roe P.C.
Jordan Charles T.
Palo Francis T.
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