Variable speed wind turbine generator

Electrical transmission or interconnection systems – Plural supply circuits or sources – Connecting or disconnecting

Reexamination Certificate

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Reexamination Certificate

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06600240

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to the field of wind turbines; more particularly, the present invention relates to variable speed wind turbines having a doubly fed generator and applying torque control and pitch regulation based on generator rotor speed.
BACKGROUND OF THE INVENTION
Recently, wind turbines have received increased attention as environmentally safe and relatively inexpensive alternative energy sources. With this growing interest, considerable efforts have been made to develop wind turbines that are reliable and efficient.
Generally, a wind turbine includes a rotor having multiple blades. The rotor is mounted within a housing, which is positioned on top of a truss or tubular tower. The turbine's blades transform wind energy into a rotational torque or force that drives one or more generators, rotationally coupled to the rotor through a gearbox. The gearbox steps up the inherently low rotational speed of the turbine rotor for the generator to efficiently convert mechanical energy to electrical energy, which is fed into a utility grid.
Many types of generators have been used in wind turbines. At least one prior art wind turbine has included a doubly-fed wound rotor generator. See U.S. Pat. No. 4,994,684, entitled “Doubly Fed Generator Variable Speed Generation Control System;” issued Feb. 19, 1991.
A wound rotor induction generator (WRIG) typically includes four major parts: the stator, the rotor, slip rings, and the end caps with bearings. A cross-sectional view of a two-pole 3-phase generator is shown in
FIG. 1
where, for simplicity, the windings are shown as a pair of conductors. Referring to
FIG. 1
, generator
100
comprises stator
101
, rotor
102
, and winding phase A for each of the rotor and stator,
103
and
104
respectively. A shaft
105
that couples the blades of the wind turbine trough the gear box to generator
100
is also shown.
Referring to
FIG. 2
, in a WRIG system, stator winding
104
is typically connected to the 3-phase utility power grid, such as 480V, 3-phase grid
201
, and the rotor winding
103
is connected to a generator-side inverter
202
via slip rings (not shown). The winding
104
is also coupled to the 480V, 3 phase source
201
in parallel with a line-side inverter
203
. The line-side inverter
203
and generator-side inverter
202
are coupled together by DC bus
204
. The configuration shown in
FIG. 2
(i.e., line-side inverter
203
, DC bus
204
, and generator-side inverter
202
) allows power flow into or out of the rotor winding
103
. Both inverters are under the control of a digital signal processor (DSP)
205
.
Many conventional wind turbines rotate at a constant speed to produce electricity at a constant frequency, e.g., sixty cycles per second (60 Hz), which is a U.S. standard for alternating current or at 50 Hz which is a European standard. Because wind speeds change continuously, these wind turbines utilize either active (pitch regulation) or passive (stall regulation) aerodynamic control in combination with the characteristics of conventional squirrel cage induction generators for maintaining a constant turbine rotor speed.
Some turbines operate at variable speed by using a power converts to adjust their output. As the speed of the turbine rotor fluctuates, the frequency of the alternating current flowing from the generator also varies. The power converter, positioned between the generator and the grid, transforms the variable-frequency alternating current to dire current, and then converts it back to alternating current having a constant frequency. The total power output of the generator is combined by the converter (total conversion). For an example of such a turbine, see U.S. Pat. No. 5,083,039, entitled “Variable Speed Wind Turbine”, issued Jan. 21, 1992.
Using variable speed wind turbines to generate electrical power has many advantages that include higher propeller efficiency than constant speed wind turbines, control of reactive power—VARs and power factor, and mitigation of loads.
Some prior art variable speed wind turbines are total conversion systems that use a power converter to completely rectify the entire power output of the wind turbine. That is, the wind turbine, operating at a variable frequency, generates a variable frequency output and converts it into a fixed frequency for tracking the grid. Such systems that utilize total conversion are very costly. Because of the cost, parties are often seeking lower cost solutions, such as for example, a wound rotor generator system utilizing partial conversion in which only a portion of the wind turbine output is rectified and inverted by the power converter.
Some problems currently exist with various control algorithms used by the power converters to control the partial conversion process. For instance, certain systems have stability problems in that they have large oscillations in power and torque. Other systems cannot produce enough power without overheating critical components or are not easily refined to provide a cost effective solution for series production.
Thus, a need exists for a low cost wind turbine system that does not have the stability problems of the prior art, yet still produces a large amount of power, cost effectively, without generating excessive amounts of heat and can be easily refined into a cost effective, readily producible design.
SUMMARY OF THE INVENTION
A variable speed system for use in systems, such as, for example, wind turbines, is described. The system comprises a wound rotor induction generator, a torque controller and a pitch controller. The torque controller controls generator torque using a field orientation control approach. The pitch controller performs pitch regulation based on generator rotor speed which is independent of the torque controller.


REFERENCES:
patent: 4906060 (1990-03-01), Claude
patent: 5652485 (1997-07-01), Spiegel et al.

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