Vapor recovery diagnostic testing system

Fluent material handling – with receiver or receiver coacting mea – Diverse fluid containing pressure filling systems involving... – Filling with exhausting the receiver

Reexamination Certificate

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C141S083000, C141S044000, C141S045000, C073S001350, C073S001360

Reexamination Certificate

active

06244310

ABSTRACT:

TECHNICAL FIELD
The present invention relates to the testing and monitoring of vapor recovery systems within fuel dispensing devices. More particularly, the present invention relates to automatic diagnostic testing and monitoring of vapor recovery systems within fuel dispensing devices.
BACKGROUND ART
Vapor recovery systems for fuel dispensing devices have been the subject of previous patents. The subject of monitoring or testing such vapor recovery systems, however, is not as well developed. The following references illustrate the general state-of-the-art pertaining to vapor recovery system testing.
U.S. Pat. No. 5,715,875 to Clary et al. describes a method and apparatus for dry testing vapor recovery systems. The apparatus is essentially a valve having two mechanisms for opening the valve. The first mechanism opens the valve when fuel is being dispensed while the second valve selectively opens the valve without regard to whether the system is dispensing fuel. The focus of Clary et al. is on the physical structure of the valve which allows for “dry testing” of the vapor recovery system by simulating the rate of fuel that would be dispensed without actually having to dispense any fuel and comparing vapor recovery path measurements against the simulated rate in order to determine the effectiveness of the vapor recovery system. Clary et al. appears to be limited to testing vapor recovery rates in general and purports to be able to identify when vapor recovery rates are inadequate. However, Clary et al. does not suggest specific reasons for insufficient rates.
U.S. Pat No. 5,316,057 to Hasselmann describes a vapor recovery system tester. This invention comprises an external ring-like apparatus adapted to fit around and seal to a fuel dispensing spout having vapor recovery apertures. The ring-like apparatus, in turn has a tube connecting it to a air volume measuring instrument which measures the volume of air recovered via the vapor apertures. The recovered volume is then compared to the volume of fuel dispensed to yield an indication of vapor recovery efficiency. Hasselmann is an external device not an internal device. It appears to be directed solely at determining V/L ratios (volume of vapors recovered to the volume of fuel dispensed).
U.S. Pat. No. 5,220,822 to Tuma describes a method for testing vapor recovery lines. Tuma describes a testing method for determining both the integrity and blockage of a vapor recovery system. Tuma requires modifying the vapor recovery unit for vacuum testing. System integrity is tested by drawing a vacuum into the unit to a predetermined level then monitoring it for decay over time in order to determine whether and how severely the system is leaking. System blockage is tested by continuously drawing a vacuum into the unit while the lines are disconnected from the dispensing station at the point most closest to the station. Flow of fluid induced by the vacuum is measured and compared to desired flow rates in order to determine the extent the line is blocked, if at all.
U.S. Pat. No. 4,392,870 to Chieffo et al. describes a vapor recovery unit performance test analyzer and method for use specifically in systems utilizing first and second parallel charcoal beds acting as adsorbing units. In such charcoal bed systems one bed acts to adsorb hydrocarbon vapors while the other is regenerated by vacuum . Once a certain level of adsorption is reached the beds must be switched so that the regenerated bed is now the adsorbing bed and vice-versa. Chieffo et al. describes an electronic monitoring means for both beds utilizing temperature sensors, flowmeters, flow amplifiers, and an electronic unit for obtaining and processing sensed data representing the total hydrocarbon flow of the system. Chieffo et al. appears limited to the parallel charcoal bed configuration described above.
EPO Publication No. EP 0 653 376 A1 to Finlayson describes a vapor recovery system for fuel dispensers. Finlayson is couched in terms of an improved vapor recovery system rather than a tester of vapor recovery systems. It discloses a controller which receives from various sensors signals representative of the fuel vapor/air ratio immediately outside the tank, inside the tank, and/or inside the vapor recovery conduit, and/or the pressure relative to atmosphere inside the tank and/or of the rate of flow of liquid being dispensed. Based on these input signals, the controller operates the vacuum pump at an optimal rate to collect fuel vapor displaced from the tank. Finlayson permits the sensors to be located on the dispensing apparatus itself thereby obviating the need for special sensors and connections in or on the receptacle tank.
U.S. Pat No. 5,450,883 to Payne et al. and U.S. Pat. No. 5,040,577 to Pope, issued to the assignee of the present invention, disclose systems and methods for testing for error conditions in a fuel vapor recover illustrating the general state of the art.
None of the aforementioned references teaches an all encompassing internal diagnostic monitoring and testing system like that of the present invention.
DISCLOSURE OF THE INVENTION
The present invention concerns an automatic diagnostic testing system and/or device for vapor recovery systems operating within fuel dispensing systems. Specifically, several potential problems that may occur within a fuel dispensing system utilizing vapor recovery are identified and non-invasive diagnostic tests are capable of being performed for several potential problems. Problems include fuel in the vapor line, inoperable vapor valves, presence of hazardous conditions, vapor leaks, pressure drops, mis-calibrated pumps, unsatisfactory flow rates, and others. The present invention is capable of continuously monitoring the vapor recovery system during normal operation. Some of the particular features of the present invention include the ability to initialize system parameters subsequent to a baseline test of the system, dual mode operation (automatic and manual), and keypad and/or cardreader access to the diagnostic testing data with video display and print capabilities.
Therefore, it is an object of the invention to provide a system that is internal to a fuel dispensing device having a vapor recovery system that is capable of monitoring and diagnostic testing the vapor recovery system within the fuel dispensing device for the purpose of discovering anomalies therein.
It is a further object of the invention to have the diagnostic testing equipment automatically and continuously running during normal operation of the fuel dispensing device.
It is a still further object of the invention to provide a set of manual diagnostic tests that are minimally invasive to the fuel dispensing device which are run upon detection of an anomaly by the automatic diagnostic testing portion of the invention.
Some of the objects of the invention having been stated hereinabove, other objects will become evident as the description proceeds, when taken in connection with the accompanying drawings as best described hereinbelow.


REFERENCES:
patent: 4072934 (1978-02-01), Hiller et al.
patent: 5040577 (1991-08-01), Pope
patent: 5220822 (1993-06-01), Tuma
patent: 5269353 (1993-12-01), Nanaji
patent: 5316057 (1994-05-01), Hasselmann
patent: 5450883 (1995-09-01), Payne et al.
patent: 5592979 (1997-01-01), Payne et al.
patent: 5673732 (1997-10-01), Kenney et al.
patent: 5715875 (1998-02-01), Clary et al.
patent: 5765603 (1998-06-01), Healy
patent: 5779097 (1998-07-01), Olson et al.
patent: 0653376 (1995-05-01), None

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