Valance with a formed trim strip

Flexible or portable closure – partition – or panel – With hood – canopy – shield storage chamber – or outrigged... – Structure

Reexamination Certificate

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Reexamination Certificate

active

06234233

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a decorative valance for attachment at the top of a window around a mechanism for the attachment and movement of a window covering, and, more particularly, to such a valance combining mitered sections of extruded stock with a heat-formed decorative trim strip.
2. Background Information
Valances, or cornices, have been used for many years as interior decorations covering the mechanisms for attachment and movement of window coverings, such as curtains, drapes, shades, and blinds. Such mechanisms are typically adjacent the top of windows, with the window coverings hanging downward therefrom. For example, valances where used to cover the cord and pulley arrangements used to operate pull-up curtains developed in Europe in the latter part of the seventeenth century.
Due to the large number of widths and types of windows, and due to the variety of window coverings which must be accommodated, conventional methods for making valences have relied on materials cut to size and assembled for individual windows. For example, early valances were wooden box structures covered with fabric. More recently, buckram has been used, being fastened along the front face and ends of a board mounted to the wall above a window by means of brackets. The buckram covering, which is composed of a coarse linen or hemp cloth stiffened by sizing, is cut to shape, extending downward from the board to a decorative edge having, for example, a scalloped pattern, and folded at the corners to form return sections extending along the ends of the board to the wall.
Another trend in window coverings has been the replacement of soft draperies and curtains with relatively hard materials having straight edges, such as vertical blinds. These new materials are individualized by means of colors and textures. Valences composed of extruded plastic structures covered with decorative strips are used to match the visual effect of these window coverings. The decorative strip may be, for example, the same material and color as the vertical blind strips descending from a valance. A valance of this type conventionally consists of a front member extending above the window and of a end member extending toward the wall at each end of the front member.
A particular problem with this type of valance concerns the treatment of the decorative strip at the corners where the front member and the end members are joined. One conventional method of dealing with this problem has been to terminate the decorative strip at the corner, so that the portions of the decorative strip extending along the end members of the valance are separate from the portion extending along the front member thereof. A problem with this method arises from the fact that the decorative strips do not lie flat; they are bowed so that an aesthetically undesirable large gap is seen between the strip members extending in mutually perpendicular directions away from the corner.
Another conventional method for dealing with the decorative strip at the valance corners is to provide an underlying corner member providing a gentle curve between the flat surfaces on which the strip is held in the strip is held in the end and front members. When the valance is assembled, the strip is curved around each corner member at a generous radius established by the corner member. This generous radius is needed to allow the curvature of the strip. One disadvantage of this method is overall appearance of the finished valance is established and therefore limited by the method chosen for handling the corners. The overall appearance is one of straight lines and flat surfaces being joined by curved surfaces having generous radii. This type of appearance was popularized in the mid- to late-1930's, being incorporated into the cover designs of clocks, radios, thermostats, etc.
Thus, what is needed is a method for manufacturing a valance having an accurately formed corner with a more modern squared appearance, around which a continuous decorative strip is formed.
Furthermore, valances made with joined extrusions tend to have central members extending rearward toward the wall for attachment to the end members, which are made from stock of differing cross members. What is needed is a method allowing relatively thin extrusions, common with one another, to be joined at mitered edges.
SUMMARY OF THE INVENTION
Thus, a first objective of the present invention is to provide a valance having a central member, two end members, and a decorative strip formed at square corners to extend along the central member and end members.
Another objective of the present invention is to provide a valance having minimum complexity where the central and end members are joined at corners.
Another objective of the present invention is to provide a valance having a central member and end members formed from common extruded stock.
Another objective of the present invention is to provide a valance suitable to extend within a bay window.
Another objective of the present invention is to provide a valance including downward hanging fabric materials which can be easily removed for cleaning and replaced.
In accordance with one aspect of the invention, there is provided a valance including a first plurality of frame members, with each such frame member being joined to one or two other such frame members at one or two corners, a corner bracket at each such corner, and a first trim strip. Each such frame member has an outer surface and an inner surface. The outer surface includes a flat trim strip receiving surface extending between a downwardly exposed, longitudinally-extending lower trim strip receiving slot and an upwardly exposed, longitudinally-extending lower trim strip receiving slot. The inner surface includes a downwardly-exposed, longitudinally-extending upper attachment slot and an upwardly-exposed, longitudinally extending lower attachment slot. At each corner, and end of a frame member and an end of an adjoining frame member extend along an intersecting plane extending at an angle bisecting an intersection of planes through the flat trim strip receiving surfaces of the frame member and the adjoining frame member. The upper and lower trim strip receiving slots and the upper and lower attachment slots of the frame member and the adjoining frame member are aligned along the intersection plane. Each corner bracket includes a first tab extending within and between the upper and lower attachment slots of the frame member and a second tab extending within and between the upper and lower attachment slots of the adjoining frame member. The first trim strip includes a portion extending along the flat trim strip receiving surface, and within the upper and lower trim strip receiving slots, of each frame member within the first plurality thereof, with a sharp bend in the trim strip along the intersecting plane at each corner.
In accordance with another aspect of the present invention, there is provided a valance including upper and lower valance frames and a plurality of connection brackets attaching the lower valance frame to the upper valance frame. The upper valance frame includes a pair of end members, and a central member extending between the end members, wherein the central member includes, within surfaces of an inner side thereof, an upper attachment slot, downwardly exposed, extending longitudinally along the inner surface, a lower attachment slot upwardly exposed, extending longitudinally along the inner surface. The lower valance frame includes a lower pair of end members, and a central member extending between the end members, wherein the central member includes, within surfaces of an inner side thereof, an upper attachment slot, downwardly exposed, extending longitudinally along the inner surface, a lower attachment slot upwardly exposed, extending longitudinally along the inner surface, with the lower valance being below the upper valance, and with the central member of the lower valance being displaced inwardly from the central member of the upper

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