Vacuum cleaner exhaust filter with ion generation stage

Gas separation: apparatus – Electric field separation apparatus – Electric charge produced by friction

Reexamination Certificate

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Details

C055S486000, C055SDIG003, C096S057000, C096S063000, C096S096000, C015S347000

Reexamination Certificate

active

06171375

ABSTRACT:

BACKGROUND OF THE INVENTION
This invention relates to exhaust filters for vacuum cleaners. In particular, this invention relates to a multistage vacuum cleaner exhaust filter in which one of the stages ionizes the exhaust air.
A typical vacuum cleaner, whether of the canister or upright type (with the exception of upright vacuum cleaners of the external bag type), has a body or housing enclosing a compartment for the collection of dirt. An air-flow path is provided through the housing from a suction port to an exhaust port. A motor/fan unit creates a partial vacuum that draws dirt-laden air in through the suction port to the dirt collection chamber. The air then passes through a filter, which typically, but not necessarily, is in the form of a bag made from filter paper, which traps the dirt and allows “clean” air to pass. This “clean” air exits through the exhaust port.
It is well known that the “clean” air exiting a vacuum cleaner exhaust port is not, in fact, clean. Because the filtering properties of the filter bag or other dirt collection filter are selected to allow for a reasonable pressure drop, fine particles of dust and dirt may pass through the filter and out the exhaust port. It is therefore known to provide a further filter on the exhaust port to capture at least some of those fine particles. While the main filter must be cleaned or, in the more common case of a filter bag, emptied or disposed of, relatively often, the exhaust filter typically is cleaned less often.
Although the filter bag is emptied or disposed of relatively frequently compared to the exhaust filter, dirt may remain in the filter bag for a considerable time before it is disposed of. Odors may be generated by bacteria or fungi on the dust particles captured in the filter bag. Moreover, even with an exhaust filter, a certain amount of fine particulates may nevertheless escape into the room air.
Therefore, it would be desirable to be able to provide a vacuum cleaner exhaust filter which is finer than previously known exhaust filters to reduce the amount of fine particulates that escape in the exhaust air, and which reduces odors and even improves room air quality.
SUMMARY OF THE INVENTION
It is an object of this invention to provide a vacuum cleaner exhaust filter which is finer than previously known exhaust filters to reduce the amount of fine particulates that escape in the exhaust air, and which reduces odors and even improves room air quality.
In accordance with the present invention, there is provided a filter assembly for placement in a vacuum cleaner exhaust flow path, the filter assembly including a filter element and an ionization element for ionizing the exhaust flow. The filter element preferably is a high efficiency filter such as a HEPA filter. The filter assembly preferably also includes an odor-absorbing pre-filter such as a pre-filter containing carbon, and particularly containing activated charcoal.


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U.S. Department of Energy, “DOE Standard: Specification for HEPA Filters Used by DOE Contractors,” DOE-STD-3020-97, Jan. 1997.

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