Use of inhibitor in optical fiber reel covers

Special receptacle or package – For roll or reel – Peripheral reel cover

Reexamination Certificate

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C206S400000, C206S407000, C242S601000, C252S589000, C385S135000

Reexamination Certificate

active

06409017

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to optical fibers (hereinafter fiber), and particularly to reel covers for the fiber.
2. Technical Background
Fiber has acquired an increasingly important role in the field of telecommunications, frequently replacing existing copper wires. This trend has had a significant impact in all areas of telecommunications, which has seen a vast increase in the usage of fiber. Further increases in the use of fiber is at least foreseen in local loop telephone and cable TV service, as local fiber networks are established to deliver ever greater volumes of information in the form of data, audio, and video signals to residential and commercial users. In addition, use of fiber in home and commercial business environments for internal data, voice, and video communications has begun and is expected to increase.
Optical fibers typically contain a glass core and at least two coatings, e.g., a primary (or inner) coating and a secondary (or outer) coating. The primary coating is applied directly to the glass fiber and, when cured, forms a soft, elastic, and compliant material which encapsulates the glass fiber. The primary coating serves as a buffer to cushion and protect the glass fiber core when the fiber is bent, cabled, or spooled. The secondary coating is applied over the primary coating and functions as a tough, protective outer layer that prevents damage to the glass fiber during processing and use.
Exposure of the fiber to light has caused the appearance of the fiber to change from white or a translucent color to a yellow color. This phenomenon is known as photo-yellowing of the fiber. It has been determined that photo-yellowing is mainly caused by exposure of light to the primary coating and to a lesser degree by exposure of light to the secondary coating.
Photo-yellowing can cause problems with fiber identification, particularly in dimly lit places such as a manhole. Fiber covered with a lighter colored ink, such as light blues (aqua), yellows, or greens, tend to appear as a brown color as the fiber undergoes photo-yellowing.
Previous unsuccessful attempts to solve this problem have included adding an UV light inhibitor to a coating. However, this attempt has complicated the coating of fiber because fiber coatings are typically cured by UV light. Therefore, the UV inhibitor can interfere with the curing of the coating. The need for a method to prevent the photo-yellowing of the fiber still exists.
SUMMARY OF THE INVENTION
One aspect of the present invention is a composition for an optical fiber reel cover. The cover composition includes a polymer and an UV light inhibitor. The cover exhibits a transmission of less than about 50% of light wavelengths shorter than about 420 nm and allowing transmission of more than about 55% of light wavelengths in the range of about 450 to about 700 nm.
The present invention has the advantage of preventing photo-yellowing of the fiber stored on a spool which is covered with a reel cover made in accordance with the invention. The inventive reel covers also have improved impact resistance. The present invention also improves the ability of a technician to identify the fiber that has been stored in accordance with the invention.
Additional features and advantages of the invention will be set forth in the detailed description which follows, and in part will be readily apparent to those skilled in the art from that description or recognized by practicing the invention as described herein, including the detailed description which follows, the claims, as well as the appended drawings.
It is to be understood that both the foregoing general description and the following detailed description are merely exemplary of the invention, and are intended to provide an overview or framework for understanding the nature and character of the invention as it is claimed. The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate various embodiments of the invention, and together with the description serve to explain the principles and operation of the invention.


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