Urea formaldehyde foam with low shrinkage

Details Urea formaldehyde foam with low shrinkage Urea formaldehyde foam with low shrinkage

1979-08-06

1980-09-30

Foelak, Morton

Synthetic resins or natural rubbers -- part of the class 520 ser

Synthetic resins

Cellular products or processes of preparing a cellular...

252307, 252352, 252355, 521117, 521121, 521188, C08J 930

Patent

active

042256801

ABSTRACT:
This foaming system includes a foaming agent solution and a resin solution. The foaming agent includes the relative amounts of 15 to 30 parts by weight of a salt of an alkyl diphenyl oxide sulfonate, 10 to 25 parts of 85% phosphoric acid and 15 to 25 parts urea, all in an aqueous solution. The resin solution includes a resin prepared by reacting 1 to 2.4 mols of formaldehyde per 1 mol of urea, 6.5 to 500 mmols polyethylene glycol as foam charring agent, 0.3 to 1.2 mmols of calcium carbonate as uniform foam cell size agent, 3 to 310 mmols of dicyandiamide as foam hydrolysis resistance agent, 2 to 30 mmols of sodium bromide as foam aging agent, and sufficient water to make a 35 to 45% solution. In preparing the foam, one part by weight of the foaming agent solution of about 5% solids concentration is aerated and then 1.0 to 1.5 parts by weight of the resin solution is sprayed thereon to obtain foam with an average linear shrinkage of about 0.25%.

REFERENCES:
patent: 3383338 (1968-05-01), Wells et al.
patent: 3979341 (1976-09-01), Widman
patent: 4107105 (1978-08-01), Korf

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