Universal carrier for grippers in a coiled tubing injector

Wells – Above ground apparatus – Moving tubing or cable into an existing well

Reexamination Certificate

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Details

C226S173000, C403S353000

Reexamination Certificate

active

06173769

ABSTRACT:

FIELD OF THE INVENTION
The invention relates generally to coiled tubing injectors for handling a continuous length of tubing or pipe for insertion into or removal from a well bore, and for drilling well bores. More particularly, it concerns gripping elements used by such injectors.
BACKGROUND OF THE INVENTION
Continuous, reeled pipe is generally known within the industry as coiled tubing and has been used for many years. It is much faster to run into and out of a well bore than conventional jointed, straight pipe.
Coiled tubing is run into and out of well bores using what are known in the industry as coiled tubing injectors. The name derives from the fact that, in preexisting well bores, the tubing must be literally forced or “injected” into the well through a sliding seal to overcome the well pressure until the weight of the tubing exceeds the force produced by the pressure acting against the cross-sectional area of the tubing. However, once the weight of the tubing overcomes the pressure, it must be supported by the injector. The process is reversed as the tubing is removed from the well.
The only method by which a continuous length of tubing can be either forced against pressure into the well, or supported while hanging in the well bore or being lowered or raised is by continuously gripping a length of the tubing just before it enters the well bore. This is achieved by arranging continuous chain loops on opposite sides of the tubing. The continuous chains carry a series of grippers which are pressed against opposite sides of the tubing and grip the tubing.
Coiled tubing has traditionally been used primarily for circulating fluids into the well and other work over operations, rather than drilling, because of its relatively small diameter and because it was not strong enough, especially for deep drilling. However, in recent years, coiled tubing has been increasingly used to drill well bores. For drilling, a turbine motor suspended at the end of the tubing and is driven by mud or drilling fluid pumped down the tubing. Coiled tubing has also been used as permanent tubing in production wells. These new uses of coiled tubing have been made possible by larger, stronger coiled tubing.
SUMMARY OF THE INVENTION
A coiled tubing injector according to the present invention includes a quick-release carrier for mounting gripping shoes to chains of the injector. The carrier enables removal and replacement of grippers in the field without tools, even when the injector is operating. An injector thus may be quickly adapted to run coiled tubing within a wide range of diameters, for purposes of a well work over to drilling. Furthermore, an injector having grippers according to the present invention may be used to run conventional jointed, straight pipe, or a tool string on the end of coiled tubing. The diameter of joints are larger than the diameter of the pipe. Tool strings have various diameters. The quick-release carrier enables gripping shoes to be easily removed to accommodate a joint or a tool as it passes through the injector during operations. Gripping shoes can be easily replaced with gripping shoes that have the appropriate size and shape for gripping the tool. All shoes are sized so that, when attached to the injector, they have same centerline or axis as the other shoes. Thus, gripping shoes of differing sizes can be used on the injector to grip a downhole tool or irregularly sized object in the pipe string as it is passing through the injector.
These and other aspects and advantages of the invention are discussed below in connection with a preferred embodiment illustrated by the appended drawings.


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