Unidirectional carbon fiber reinforced pultruded composite mater

Stock material or miscellaneous articles – Structurally defined web or sheet – Including grain – strips – or filamentary elements in...

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428220, 428288, 428294, 428408, 428375, 428397, 428401, 428902, 244117R, 244119, B32B 512, B32B 900, D04H 300, B64C 100

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053245636

ABSTRACT:
A pultruded shaped composite material of carbon fiber having a diameter not greater than 0.001 inch aligned linearly with a degree of waviness defined by an average amplitude to length (A/L) ratio of less than 0.9 percent, the matrix formed around the fiber and solidified or cured into a rigid form that will not melt during subsequent processing steps to prevent an increase in waviness during subsequent processing steps. The matrix material consists essentially of a resin present in the range of about 10 to 50 percent by volume of the composite material. The A /L ratio is determined by measuring the distribution of angularity found in the aligned carbon fibers in a selective cross section cut at five degrees to the fiber plane, wherein the standard deviation for a 300 sample angularity measurement is not greater than 0.88 degrees.

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