Ultrasonic method and apparatus for spot weld control

Electric heating – Metal heating – For bonding with pressure

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219109, B23K 1124

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active

047119845

ABSTRACT:
Ultrasonic transducers spring biased into seating engagement in a pair of opposed spot welding tips transmit and receive ultrasonic waves and associated circuitry measures the time of flight between the transducers which is a function of tip separation, workpiece temperature and nugget size which are indicators of the progress of a weld. The rate of change of flight time is measured and the weld current is adjusted early in the weld cycle to maintain a preset rate of weld growth. The weld current is terminated later in the cycle if the transit time rate falls below another preset value. Otherwise the weld current and termination time follow a standard schedule.

REFERENCES:
patent: 3384733 (1968-05-01), Burbank et al.
patent: 3410983 (1968-11-01), Deutsch et al.
patent: 3726130 (1973-04-01), Hurlebaus
patent: 3810385 (1974-05-01), McFaul et al.
patent: 4099045 (1978-07-01), Okuda et al.
patent: 4449029 (1984-05-01), Nied
patent: 4472620 (1984-09-01), Nied
patent: 4596143 (1986-06-01), Norel
G. E. Burbank et al, "Ultrasonic In-Process Inspection of Resistance Spot Welds", 4/1966.
A. Stiebel et al, "Monitoring & Control of Spot Weld Operations", 1968.

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