Ultrasonic metal welding apparatus

Metal fusion bonding – Means to apply vibratory solid-state bonding energy to work

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156 731, B23K 2102

Patent

active

042080010

ABSTRACT:
Apparatus for use with an ultrasonic plastic welder in which an ultrasonic horn on a movable welding head produces sonic vibrations along a first axis generally normal to the contacting surfaces of the workpieces to be welded together, the apparatus rendering the welder suitable for welding metals. The apparatus includes a coupling member removably connected to the distal end of the horn and extending transversely thereof and having coupled thereto a workpiece-engaging member capable of adjustment along a second axis parallel to the first axis. A force-applying member is connected to the welding head and extends therefrom toward the workpieces, with the workpiece-engaging member being adjusted to contact the lower end of the force-applying member at a fulcrum point so that axial vibration of the coupling means by the horn serves to pivot the workpiece-engaging member about the fulcrum point to effect a vibration transverse to the first axis at the contacted workpiece. Static force is applied to the workpieces along the second axis by the movable head acting through the force-applying member and the workpiece-engaging member.

REFERENCES:
patent: 2946119 (1960-07-01), Jones et al.
patent: 3017792 (1962-01-01), Elmore et al.
patent: 3184842 (1965-05-01), Maropis
patent: 3436005 (1969-04-01), Van Der Burgt
patent: 3752380 (1973-08-01), Shoh
patent: 3813006 (1974-05-01), Holze, Jr. et al.
"Ultrasonic Welding of Metals", Ultrasonics, Jul.-Sep. 1965, pp. 128-135.
"Ultrasonic Welding", Ultrasonics, Oct.-Dec. 1965, pp. 190-196.
"Ultrasonic Welding", by J. Byron Jones, Aeroprojects Incorporated, pp. 1387-1410.

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