Ultrasonic measuring device with transmitters and receivers...

Communications – electrical: acoustic wave systems and devices – Echo systems – Returned signal used for control

Reexamination Certificate

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Reexamination Certificate

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06304514

ABSTRACT:

BACKGROUND OF THE INVENTION
The invention relates to an ultrasonic measuring apparatus with transmitter and receiver for locating the geometrical position of the boundary between a first and a second material by measuring and comparing the propagation times required for return to the receiver by an ultrasonic signal emitted by the transmitter and reflected at the boundary to the first material and an ultrasonic signal reflected at the boundary to the second material.
Ultrasonic measuring apparatuses of the kind specified are known (DE 195 26 014 A1). Reliable results concerning the distance of boundary surfaces are obtained from the speed of propagation of an ultrasonic signal in the first material. Such ultrasonic measuring apparatuses are used for measuring wall thicknesses. Measurement is problem-free if the ultrasonic signal reflected at the boundary to the first material has already decayed when the signal reflected at the boundary to the second material reaches the receiver again. This precondition is met in the case of materials in which the boundary to the first material is far enough away from the boundary to the second material. In these cases the individual reflected signals can be selected in dependence on the sequence of their impingement and assigned to the boundary layers. This prior art does not solve the problem that the signal received is a mixed signal which, due to the small thickness of the individual layers, is composed of the signals reflected at the different layers. Such a signal cannot be readily analysed for layer thickness measurement.
For measuring the thickness of multilayer plastics pipes, etc., a process is also known (DE 195 34 503 A1) which is based not on the measurement of propagation time, but on the measurement of the amplitudes of the ultrasonic signal at resonance frequency.
Lastly, an ultrasonic measuring process is known (DE 34 18 486 C1) which is used not for measuring the thickness of thin layers/walls, but for eliminating faults close to the rear wall. This is done by the reflected signal being compared with the signal sample which is characteristic of the course of the rear wall echo up to its maximum extreme value of amplitude.
It is an object of the invention to provide an ultrasonic measuring apparatus also suitable for locating the geometrical position of a boundary between two materials which is situated very close to a place of reference, for example, another boundary between two materials, so that the measuring apparatus is also in a position to determine the thickness of very thin-walled materials.
SUMMARY OF THE INVENTION
This problem is solved with an ultrasonic measuring apparatus of the kind specified by the features that from the ultrasonic signal received by the receiver the ultrasonic signal reflected at the boundary to the second material is isolated by forming the difference between the ultrasonic signal received and a reference signal corresponding to the ultrasonic signal reflected at the boundary to the first material, and the propagation time of the ultrasonic signal through the first material is determined from the time up to the first rise in the reference signal and the time up to the first rise in the received ultrasonic signal.
According to the invention, therefore, the ultrasonic signal reflected at the boundary to the second material is filtered out of the ultrasonic signal received by the receiver, which is composed of the ultrasonic signals reflected at the two boundaries, to the first material and from the first-to the second material. As in the prior art measuring apparatus, for propagation time measurement two clear signals are then available, the signal reflected at the boundary to the first material and the signal reflected at the boundary to the second material.
The term “boundary” is taken to mean not only a distinctly contoured boundary between two materials but also, for example, changes in homogeneity in a material which cause a reflection of the ultrasonic signal. The isolated signal provides information not only concerning the location of the boundary from the first to the second substance in relation to a place of reference, for example, the thickness of the first material, but also information concerning the material itself, on the basis of the amplitude of the reflected signal. The principle of propagation time measurement according to the invention can be used not only with a single material, but also with laminated materials. In the case of a material consisting of two layers, a further signal reflected at the boundary from the second to the third material is obtained in addition to the signal reflected at the boundary from the first to the second material. The principle of isolating this signal reflected at the boundary from the second to the third material is the same as that of insulating the signal reflected from the boundary from the first to the second material.


REFERENCES:
patent: 19526014-A (1997-01-01), None

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