Ultrasonic energy system and method including a ceramic horn

Chemistry: electrical and wave energy – Processes and products – Processes of treating materials by wave energy

Reexamination Certificate

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Details

C422S020000, C422S128000, C204S157420, C266S233000, C433S086000, C181S142000, C181S152000, C381S340000

Reexamination Certificate

active

10403643

ABSTRACT:
An acoustic system for applying vibratory energy including a horn connected to an ultrasonic energy source. The horn defines an overall length and wavelength, and at least a leading section thereof is comprised of a ceramic material. The leading section has a length of at least ⅛ the horn wavelength. In one preferred embodiment, an entirety of the horn is a ceramic material, and is mounted to a separate component, such as a waveguide, via an interference fit. Regardless, by utilizing a ceramic material for at least a significant portion of the horn, the ultrasonic system of the present invention facilitates long-term operation in extreme environments such as high temperature and/or corrosive fluid mediums. The present invention is useful for fabrication of metal matrix composite wires.

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Applicant's admitted prior ar, p. 1, lines 17-25.
Applicant's admitted prior art, p. 1, lines 17-25.
Ohsawa, Y. et al. Effects of Ultrasonic vibration on solidification structures of cast iron. Imono. Nippon Imono Kyokai, Tokyo, Japan. 1995. vol. 67, pp. 325-330.
Ohsawa, Yoshiaki et al. Effects of Ultrasonic Vibration on Solidification Structures of Cast Iron. Imono. vol. 67, Issue No. 5, 1995, pp. 325-330.

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