Ultrafine hydrogen storage powders

Specialized metallurgical processes – compositions for use therei – Compositions – Consolidated metal powder compositions

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75252, 75338, 420900, 429209, 419 31, 419 62, 148513, B22F 300, B22F 100

Patent

active

060744537

ABSTRACT:
A method of making hydrogen storage powder resistant to fracture in service involves forming a melt having the appropriate composition for the hydrogen storage material, such, for example, LaNi.sub.5 and other AB.sub.5 type materials and AB.sub.5+x materials, where x is from about -2.5 to about +2.5, including x=0, and the melt is gas atomized under conditions of melt temperature and atomizing gas pressure to form generally spherical powder particles. The hydrogen storage powder exhibits improved chemcial homogeneity as a result of rapid solidfication from the melt and small particle size that is more resistant to microcracking during hydrogen absorption/desorption cycling. A hydrogen storage component, such as an electrode for a battery or electrochemical fuel cell, made from the gas atomized hydrogen storage material is resistant to hydrogen degradation upon hydrogen absorption/desorption that occurs for example, during charging/discharging of a battery. Such hydrogen storage components can be made by consolidating and optionally sintering the gas atomized hydrogen storage powder or alternately by shaping the gas atomized powder and a suitable binder to a desired configuration in a mold or die.

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patent: 5277705 (1994-01-01), Anderson et al.
patent: 5372629 (1994-12-01), Anderson et al.
patent: 5605585 (1997-02-01), Yamamoto et al.
patent: 5654115 (1997-08-01), Hasebe et al.
patent: 5738953 (1998-04-01), Lichtenberg et al.

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