Tungsten-copper composite material with rhenium protective layer

Stock material or miscellaneous articles – All metal or with adjacent metals – Having composition – density – or hardness gradient

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427250, 4272557, 427405, 427576, 427585, 428655, 428665, 428936, B32B 1501, C23C 1600

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active

057052832

ABSTRACT:
A rocket engine component is formed as a tungsten-copper composite substrate, and a functionally-gradient material coating overlying and contacting the substrate. The functionally-gradient material coating has a composition that varies nonlinearly through a thickness of the coating so as to minimize thermal stresses through the coating, and such that the functionally-gradient material coating is tungsten adjacent to the substrate and is rhenium remote from the substrate. In a preferred form, the functionally-gradient material coating includes a tungsten sublayer overlying and contacting the substrate, a tungsten-rhenium sublayer overlying and contacting the tungsten sublayer; and a rhenium sublayer overlying and contacting the tungsten-rhenium sublayer. The functionally-gradient material coating is preferably applied by a low-temperature deposition technique such as plasma enhanced chemical vapor deposition.

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J. Teraki, T. Hirano, K. Wakashima, An Elastic-Plastic Analysis of Thermal Stresses in a FGM Plate Under Cyclic Thermal Load, Ceramic Transactions, vol. 34, 1990, pp. 67-74.
Y. Sohda, Y. Kude, S. Uemura, T. Saitoh, Y. Wakamatsu and M. Niino, Carbon/Carbon Composites Coated With SiC/C Functionally Gradient Materials, Ceramic Transactions, vol. 34, 1990-1992, pp. 125-132.
R. L. Williamson and B. H. Rabin, Numerical Modeling of Residual Stress in Ni-Al2O3, Ceramic Transactions, vol. 34, 1992, pp. 55-65.

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