Stock material or miscellaneous articles – All metal or with adjacent metals – Having composition – density – or hardness gradient
Patent
1996-06-13
1998-01-06
Thibodeau, Paul J.
Stock material or miscellaneous articles
All metal or with adjacent metals
Having composition, density, or hardness gradient
427250, 4272557, 427405, 427576, 427585, 428655, 428665, 428936, B32B 1501, C23C 1600
Patent
active
057052832
ABSTRACT:
A rocket engine component is formed as a tungsten-copper composite substrate, and a functionally-gradient material coating overlying and contacting the substrate. The functionally-gradient material coating has a composition that varies nonlinearly through a thickness of the coating so as to minimize thermal stresses through the coating, and such that the functionally-gradient material coating is tungsten adjacent to the substrate and is rhenium remote from the substrate. In a preferred form, the functionally-gradient material coating includes a tungsten sublayer overlying and contacting the substrate, a tungsten-rhenium sublayer overlying and contacting the tungsten sublayer; and a rhenium sublayer overlying and contacting the tungsten-rhenium sublayer. The functionally-gradient material coating is preferably applied by a low-temperature deposition technique such as plasma enhanced chemical vapor deposition.
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J. Teraki, T. Hirano, K. Wakashima, An Elastic-Plastic Analysis of Thermal Stresses in a FGM Plate Under Cyclic Thermal Load, Ceramic Transactions, vol. 34, 1990, pp. 67-74.
Y. Sohda, Y. Kude, S. Uemura, T. Saitoh, Y. Wakamatsu and M. Niino, Carbon/Carbon Composites Coated With SiC/C Functionally Gradient Materials, Ceramic Transactions, vol. 34, 1990-1992, pp. 125-132.
R. L. Williamson and B. H. Rabin, Numerical Modeling of Residual Stress in Ni-Al2O3, Ceramic Transactions, vol. 34, 1992, pp. 55-65.
Brown Charles D.
Denson-Low Wanda K.
Hughes Electronics
Rickman Holly C.
Thibodeau Paul J.
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