Trim process for critical dimension control for integrated...

Semiconductor device manufacturing: process – Chemical etching

Reexamination Certificate

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C438S725000, C438S736000, C257SE21020

Reexamination Certificate

active

07662718

ABSTRACT:
Methods of etching substrates employing a trim process for critical dimension control for integrated circuits are disclosed. In one embodiment, the method of etching includes providing a first hard mask layer over a target layer; providing a second hard mask layer over the first hard mask layer; providing a photoresist layer over the second hard mask layer; forming a pattern in the photoresist layer; transferring the pattern into the second hard mask layer; and trimming the second hard mask layer with the photoresist layer on top of the second hard mask layer. The top surface of the second hard mask layer is protected by the photoresist and the substrate is protected by the overlying first hard mask layer during the trim etch, which can therefore be aggressive.

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Wesley C. Natzle et al., “Trimming of Hard-masks by Gaseous Chemical Oxide Removal (COR) for Sub-10nm Gates/fins, for fate length control and for embedded logic,” IEEE, Advanced Semiconductor Manufacturing Conference, 2004, pp. 61-64.
International Search Report dated Jul. 20, 2007 for counterpart International Application No. PCT/US2007/005639.

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