Tree excavator and transplanter

Planting – Plant setting – Excavating transplanter

Reexamination Certificate

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Details

C037S302000

Reexamination Certificate

active

06530333

ABSTRACT:

FIELD OF THE INVENTION
This invention generally relates to apparatus and methods for excavating and transplanting trees. The invention relates more specifically to equipment which utilizes curved ground piercing blades moveably supported on a ring assembly positioned around a tree to be transplanted, the blades being forced and guided down into the ground to completely encompass a tree root ball which can thereafter be lifted out of the ground and transported for subsequent transplantation. In addition, this invention relates to equipment for inclining the tree at an angle to permit transporting large trees down public roadways having overhead obstacles, such as electrical lines and overpasses.
BACKGROUND OF THE INVENTION
Land developers are becoming more interested in trying to save trees on the land they are developing. In fact, some communities, such as Austin, Tex., have an ordinance protecting trees 19 inches in diameter or larger. Since such trees are usually in the way of the planned construction, they must be moved to another location on the site or elsewhere. For the trees to have a reasonable chance of surviving, a substantial root ball must be moved with the tree.
Previous tree moving equipment, such as the DeHaan device, U.S. Pat. No. 4,226,033, the Lemond device, U.S. Pat. No. 4,286,398, the Newman device, and U.S. Pat. No. 4,301,605, the Stocker device, employed a plurality of blades that severed the root ball from the ground and formed a supporting structure for the root ball and tree as it was lifted out of the ground and moved to its new location. The blades were guided into the ground by various types of guide members that engaged the blade over a substantial portion of their length. This resulted in significant structure high above the ground. This structure is a disadvantage to utilizing the prior art equipment, such that trees with low limbs frequently required the limbs to be removed in order to be transplanted.
The Korenek tree transplanter, U.S. Pat. No. 4,658,518, attempted to alleviate this problem, but it also has its disadvantages. Use of the Korenek equipment can be limited when utilized on terrain that is not level because the mast requires the ring assembly, tree and root ball to be raised vertically. The problem may become evident when the apparatus is utilized on terrain having more than minimal slope, such as that exceeding 10 degrees. Many applications require the transplantation of a tree either from or to a terrain that has a significant slope, such that the blades of the previous equipment might not be properly aligned with the axis of the tree, thereby resulting in excavating a root ball insufficient to protect the tree and ensure successful transplantation. Since the ring structure and blades are set in a given plane in relation to the terrain, the Korenek equipment may not allow the excavation of a tree and adequate root ball from severely sloped terrain, such as the side of a mountain. Further problems may arise with the Korenek equipment when the tree to be excavated and has a crooked trunk or significant branches which the mast would interfere with, such that in positioning the transplanting apparatus around the tree, the trunk may force the misalignment of the ring structure and blades in relation to the root ball, resulting in the excavation of an inadequate or asymmetrical root ball, and thereby sacrificing the health of the tree and decreasing the likelihood of successful transplantation.
The Korenek apparatus includes a mast on which a ring structure vertically raises and lowers in relation to the ground. The mast stands in a strictly vertical plane and may interfere with the limbs of large trees, possibly injuring the tree limbs or requiring the removal of several tree limbs in order to accurately position the apparatus around the tree. Further, this problem makes such devices particularly disadvantageous for use in nurseries where it is desirable to plant and cultivate trees as closely as possible to utilize the available land most efficiently. Because of the space required for maneuvering and positioning conventional devices to remove such trees, the trees must be planted a greater distance apart than would generally be desirable from the standpoint of utilizing available space in the most efficient manner possible.
Additionally, those skilled in the art have learned that the mast arrangement is often not strong or rigid enough to use the apparatus with large trees, such that additional braces have been attached between the mast and various points on the ring structure. These additional supports may also interfere with the limbs of the tree to be excavated, resulting in the need to again remove several limbs prior to excavation. To desirably position the ring assembly of the Korenek device for a tree excavating operation, the lower end of the mast is closely adjacent the ground surface. This close spacing e.g., approximately 8 inches, presents ground clearance problems when using the equipment, particularly in muddy environments.
Moreover, once a tree is excavated with the Korenek equipment, the weight of the excavated tree bears substantially upon the mast. To counteract the moment about the mast created by the excessive weight of the tree, a particular prime mover must be selected to prevent the mast from breaking and to prevent the excavated tree from falling backwards to the ground. This limitation in selecting a prime mover of appropriate weight to prevent such malfunction is particularly disfavored to those skilled in the art, since many applications have limitations in the availability of prime movers of various weights.
The Korenek apparatus is also susceptible to malfunctions attributed to wear and fracture of the blade guides which guide the blades into the ground. The guides in the Korenek apparatus receive excessive loading from the blades, a problem intensified by the minimal contact area between the blades and the guides. This loading creates excessive wear on the guides, resulting in the failure of the guides or blades, and thereby driving up maintenance requirements of the apparatus, decreasing the reliability of the device, and ultimately increasing operating costs of the device. The guides also provide no effective means for removing debris that becomes lodged between the guides and the blades during use, a factor that leads to further malfunction or fracture of the apparatus. Also, as the Korenek transplanting apparatus is repeatedly used and the force of the blades on the guides and debris accumulates between the guides and the blades, significant wear is effected on the guides, such that the engagement of the guides and the blades is lessened, thereby preventing the blades from being accurately driven into the ground. This also results in the inadequate excavation of the root ball and diminishes the likelihood of tree survival.
Finally, utilization of the Korenek tree transplanter can be a tedious process, requiring multiple bolting and unbolting of the ring sections to and from one another. Since tree excavating apparatus are often utilized in the construction and nursery industries where time is of the essence, a tedious procedure is not cost effective. Utilizing this equipment requires the additional utilization of multiple tools and several people, thereby increasing both the complexity, execution time and cost of excavating a single tree.
Prior art tree excavators have used hydraulic cylinders each secured to a blade and to a fixed member, such as an annular ring member or a blade guide. Blades are individually inserted into the ground from forces provided by these cylinders. In many prior art tree excavation equipment, the cylinders are rather lengthy, such that the blade may be moved from a fully retracted position to a completed excavation stroke with a full stroke of the linear motor. Thereby, the linear cylinders are rather lengthy and extend upward from the fixed member, creating further height limitations problems, frequently necessitating removal of low hanging branches and limbs from the tr

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