Treatment solution supply method and treatment solution...

Coating apparatus – With means to apply electrical and/or radiant energy to work... – Electrostatic and/or electromagnetic attraction or...

Reexamination Certificate

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C222S003000, C118S668000

Reexamination Certificate

active

06726771

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a treatment solution supply method and a treatment solution supply unit for a substrate.
2. Description of the Related Art
In a photolithography process in semiconductor device fabrication processes, for example, resist coating treatment for applying a resist solution to the surface of a wafer to form a resist film, exposure treatment for exposing the wafer in a pattern, developing treatment for performing development treatment for the exposed wafer, and so on are performed in respective processing units to form a predetermined circuit pattern on the wafer by a series of these treatments.
To describe a conventional resist solution supply system of a resist coating unit for performing resist coating treatment referring to
FIG. 12
, from a gallon bottle
131
, for example, which works as a resist solution supply source, through a pipeline
134
, which connects the gallon bottle
131
with a resist solution discharge nozzle
133
, to the resist solution discharge nozzle
133
, a resist solution in the gallon bottle is forcibly fed by a pump
132
, so that the resist solution is supplied on a wafer W to the discharge nozzle
133
to perform resist coating treatment. When there are plural gallon bottles, they are sometimes disposed in two tiers up and down due to space restriction.
However, when the level height in the gallon bottle
131
becomes lower as the supply to the resist solution discharge nozzle
133
proceeds, the pressure given on a primary side of the pump
132
changes, which changes a force feed pressure on a secondary side of the pump
132
delicately, and thus, there is a fear that the supply pressure to the resist solution discharge nozzle
133
changes. Then, as a result, since the discharge pressure from the resist solution discharge nozzle
133
changes, and a discharge amount of the resist solution on the wafer W and an impact on the surface of the wafer W fluctuates, there is a fear that a uniform predetermined resist film is not formed.
When the gallon bottles are disposed in two tiers up and down, the level height of the resist solution of the gallon bottle in an upper tier differs greatly from that of the gallon bottle in a lower tier. Therefore, when the resist solution is forcibly fed to the resist solution discharge nozzle
133
selectively from either of the gallon bottles by the above-mentioned pump
132
, since from the first the pressure of the primary side of the pump
132
differs in case the resist solution in the upper gallon bottle is selected from in case the lower gallon bottle is selected, the force feed pressure of the secondary side also differs. Consequently, the discharge pressure from the resist discharge nozzle
133
also differs as described above, and the same resist film is not formed on the wafer W when the resist solution is supplied from the upper gallon bottle as when the resist solution is supplied from the lower gallon bottle.
In recent years, especially, since there is a tendency to save a resist solution and so on and make a discharging port small to reduce a discharge amount therefrom, it is feared that even a delicate fluctuation of the discharge pressure may give a great influence on the resist film formed on the wafer.
SUMMARY OF THE INVENTION
The present invention is made in consideration of the above-described points, and its object is to maintain the discharge pressure of a treatment solution discharged on a substrate such as a wafer and so on within a predetermined range to perform a substrate processing in a preferable way when the treatment solution is supplied by a pump from a solution supply source to a discharge nozzle such as a nozzle.
Considering the above object, the present invention, from a first viewpoint of the present invention, is a treatment solution supply method for supplying, with a treatment solution in a treatment solution supply source forcibly fed by a pump, the treatment solution on a substrate through a supply path connecting the treatment solution supply source and a discharge nozzle, wherein a storage portion for storing the treatment solution temporarily is disposed in the supply path between the treatment solution supply source and the pump, and another pump for supplying the treatment solution to the storage portion is disposed in the supply path between the storage portion and the treatment solution supply source, and comprising the step of maintaining the level height of the treatment solution in the storage portion at a predetermined height by supplying the treatment solution to the storage portion by the said another pump.
From another viewpoint of the present invention, the present invention is a treatment solution supply method for supplying, with a treatment solution in a treatment solution supply source forcibly fed by a pump, the treatment solution on a substrate through a supply path connecting the treatment solution supply source and a discharge nozzle, wherein a storage portion for storing the treatment solution temporarily is disposed in the supply path between the treatment solution supply source and the pump, and another pump for supplying the treatment solution to the storage portion is disposed in said supply path between said storage portion and said treatment solution supply source, and comprising the step of maintaining the level height of the treatment solution in the storage portion at a predetermined height by operating the pump in association with the said another pump.
From still another viewpoint of the present invention, the present invention is a treatment solution supply method for supplying, with a treatment solution in a treatment solution supply source forcibly fed by a pump, the treatment solution on a substrate through a supply path connecting the treatment solution supply source and a discharge nozzle, wherein a storage portion for storing the treatment solution temporarily is disposed in the supply path between the treatment solution supply source and the pump, and another pump for supplying the treatment solution to the storage portion is disposed in the supply path between the storage portion and the treatment solution supply source, and comprising the step of detecting the level height in the storage portion, and the step of maintaining the level height of the treatment solution in the storage portion at a predetermined height by supplying the treatment solution to the storage portion from the said another pump only when the level height becomes lower than a predetermined value.
From yet another viewpoint of the present invention, the present invention is a treatment solution supply method for supplying, with a treatment solution in a treatment solution supply source forcibly fed by a pump, a predetermined amount of the treatment solution each time on a substrate through a supply path connecting the treatment solution supply source and a discharge nozzle, wherein a storage portion for storing the treatment solution temporarily is disposed in the supply path between the treatment solution supply source and the pump, and another pump for supplying the treatment solution to the storage portion is disposed in the supply path between the storage portion and the treatment solution supply source, and comprising the step of measuring the number of times the predetermined amount is supplied, and the step of maintaining the level height of the treatment solution in the storage portion at a predetermined height by supplying the treatment solution to the storage portion by the said another pump only when the number of supply times exceeds a predetermined number of times.
A treatment solution supply unit of the present invention is a treatment solution supply unit for supplying, with a treatment solution in a treatment solution supply source forcibly fed by a pump, the treatment solution on a substrate through a supply path connecting the treatment solution supply source and a discharge nozzle, comprising a storage portion, disposed in the supply path between said treatment s

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