Tray transfer arm, electronic component testing apparatus...

Electricity: measuring and testing – Measuring – testing – or sensing electricity – per se – With rotor

Reexamination Certificate

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Details

C324S765010

Reexamination Certificate

active

06522125

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an electronic component testing apparatus for testing a variety of electronic components, such as semiconductor integrated circuit devices (hereinafter referred to as an “IC” or “ICs”), a tray transfer arm used therefor and a tray transfer method. More particularly, the invention relates to a general purpose tray transfer arm able to maintain stability in holding electronic components regardless of kinds of customer trays, electronic component testing apparatus and a tray transfer method.
2. Description of the Related Art
An electronic component testing apparatus called a “handler” conveys a large number of ICs held on a tray to the inside of a testing apparatus where the ICs are made to electrically contact a test head, then the IC testing unit is made to perform the test. When the test is ended, the ICs are conveyed out from the test head and reloaded on trays in accordance with the results of the tests so as to classify them into categories of good ICs and defective ones.
In a handler of the related art, the trays for holding the DUTs (Devices under test) to be tested or the tested DUTs (hereinafter referred to the “customer trays”) and the trays conveyed inside the Electronic component testing apparatus (hereinafter referred to as the “test trays”) are different, therefore, the ICs are switched between the customer trays and the test trays before and after the test.
When switching the tested ICs from the test trays to the customer trays, empty customer trays are prepared for the number of categories of good ICs and defective ones, etc., to which the tested ICs are reloaded from the test trays. When the customer trays are filled up, it is necessary to convey the reloaded ICs to prepare new empty customer trays. Thus, a transfer apparatus called a tray transfer arm is provided in the electronic component testing apparatus.
In the tray transfer arms of the related art, as shown in
FIG. 12
, a customer tray KST loaded with a large number of ICs to be tested is held beneath a tray magazine plate
34
. The magazine plate
34
moves in the X, Y and Z direction and thereby, the customer tray KST is transferred to a desired position.
The above test tray is regarded to be a part exclusively for the handler, while the customer tray KST varies in the shape, particularly, the illustrated thickness H (substantially, H
1
) and the depth D of a pocket KST
1
for carrying. ICs to be tested in accordance with kinds of the customer tray KST.
Accordingly, when preparing the tray transfer arm of the handler, it has been a general way to prepare it to be fit to a customer tray having the thickest thickness H, or to switch a hook
40
for holding the tray transfer arm in accordance with kinds of the customer tray.
If the tray transfer arm is made to be fit to a shape of the customer tray having the thickest thickness H, however, the pocket KST
1
is too deep as shown in
FIG. 12
when holding a customer tray having thinner thickness H, consequently, a space S between the IC to be tested and the bottom surface of the magazine plate
34
becomes large and the IC to be tested is liable to be out of its position on the pocket KST
1
during transferring of the customer tray.
Also, there has been a disadvantage that switching the holding hook
40
to an exclusive one in accordance with the kinds of the customer trays KST brings extremely burdensome works and requires a long time for the arrangements.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a tray transfer arm, an electronic component testing apparatus and a tray transfer method which is fully general purpose and able to maintain stability in holding electronic components to be tested regardless of kinds of customer trays.
(1-1) According to the first aspect of the present invention, there is provided a tray transfer arm for holding and transferring a tray having a pocket for loading an electronic component therein, comprising a cover plate for covering an opening surface of the pocket.
In the present invention, it is possible to cover with the cover plate the opening surface of the pocket regardless of kinds of a tray when the tray transfer arm holds and transfer the tray. As a result, the electronic components to be tested become stable without jumping out from their correctly held positions and a high speed transfer becomes attainable and disadvantages, such as a pick-up mistake in the next process, can be prevented beforehand.
The cover plate according to the present invention is not particularly limited. It also includes the tray itself other than exclusive plates. Namely, the tray can be used also as a cover plate.
(1-2) In the above invention, the position of attaching the cover plate is not particularly limited. It can be attached to the respective trays and also to the tray transfer arm. The jumping out of the DUTs from the electronic component magazine easily occurs mainly during transferring at a high speed, which can be prevented simply by attaching the cover plate to the tray transfer arm.
(1-3) In the above invention, the cover plate may be provided exclusively in accordance with the shapes, etc. of the respective trays, and more preferably, the cover plate is provided movably in the vertical direction with respect to the opening surface of the tray. By doing so, one cover plate can be widely used for the trays having different shapes, such as the thickness, etc., as well. Namely, in providing a cover plate to the tray transfer arm, by giving a room (space) in the vertical direction with respect to the opening surface, the cover plate covers by contacting with the opening surface of the tray due to its own wight both when holding a thick tray and a thin tray. Accordingly, it can be used widely to different kinds of trays as far as the room permits.
(1-4) As explained above, the cover plate according to the present invention can be an exclusive part in accordance with kinds of the trays. In this case, although it is not particularly limited, it is preferable that the cover plate is provided removably to the tray transfer arm and forms a projection portion projecting toward the electronic component pocket of the tray.
In this way, even in the case of using exclusive parts in accordance with kinds of the tray, only the cover plate is parts which should be switched. Thus, comparing with the case of switching the holding hook, time for arrangements and increase in cost can be suppressed. Also, in the case of using exclusive parts, the projection portion in accordance with the electronic component to be tested can be formed on the cover plate, and it becomes possible to attain the state where stability of the electronic component to be tested can be maintained most.
(1-5) Furthermore, in the above invention, the cover plate is not necessarily a separate part. It may be the tray magazine plate itself constituting the tray transfer arm. In this case, it is preferable that, along with holding the tray, a hook mechanism for pressing the tray in the direction toward the tray magazine plate is provided.
By doing so, the opening surface of trays having different shapes, such as the thickness, etc., can be pressed to contact with the tray magazine plate, and the electronic components to be tested become stabilized without jumping out from the correctly held position. Therefore, a high speed transfer becomes possible and disadvantages, such as a pick-up mistake, etc. in the next process, can be prevented beforehand.
Also, by forming on the tray magazine plate a projection portion projecting toward the electronic component pocket of the tray, stability of the loaded electronic components to be tested increases furthermore.
(2) According to the second aspect of the present invention, there is provided an electronic component testing apparatus, comprising a tray magazine for carrying therein a tray having a pocket for loading an electronic component to be tested therein and a tray transfer arm for transferring the tray carried in th

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