Transparent and colorable elastomeric compositions

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – At least one aryl ring which is part of a fused or bridged...

Reexamination Certificate

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C524S515000, C524S528000

Reexamination Certificate

active

06624220

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to transparent and colorable elastomeric compositions and, more particularly, to transparent and colorable elastomeric compositions that can be used in reinforcing applications.
BACKGROUND OF THE INVENTION
Rubber compositions are used in a variety of applications, including tire components such as treads and sidewalls, hoses, belts, footwear components, vibration isolation devices and bladders. While the particular rubber compositions used in each of these applications vary widely in their physical properties, one attribute remains the same—their color. Most rubber compositions are black. Furthermore, most rubber compositions eventually become discolored due to heat, light, ozone, etc. This is particularly true for rubbers used in stressful, demanding applications such as tire treads and sidewalls.
Practitioners in this field will point to the presence of the reinforcing filler “carbon black” as a prime reason that most rubbers are black. While this is true, carbon black is not the only factor. In fact, a wide variety of other fillers, curatives, antidegradants, oils and the rubbers themselves can all result in a dark color that is essentially impossible to pigment. This is evident in compositions where carbon black has been replaced with a silica filler and the rubber is still discolored. For example, European Patent 0 682 071 B1 discloses a silica reinforced tire tread which, due to the presence of the aromatic processing oil, coupling agent, antidegradants and a sulfur curative system, will still be dark in color. In fact, it is uncertain how many of the ingredients present in the rubber composition would have to be changed to produce a colorable composition.
Of course, some colorable and transparent elastomeric compositions do exist. For example, clear EPDM elastomers are available. However, these elastomers do not covulcanize with other rubbers. Since many rubber applications involve combining several types of rubber to form a single article (i.e. tires), these EPDM elastomers are limited in their usefulness.
White sidewalls on tires are a form of colorable rubber. The white color is achieved by using fillers such as silica, clay, talc and carbonates instead of carbon black and adding titanium dioxide as a whitening pigment. However, the white color comes with a price. The fillers are more fragile than carbon black and result in a weak rubber composition that does not reinforce the tire. Therefore, the rubbers used for white sidewalls are also limited in their usefulness.
SUMMARY OF THE INVENTION
The present invention provides improved transparent and colorable elastomeric compositions. The transparent elastomeric compositions can be covulcanized with rubbers such as polybutadiene, polyisoprene, styrene-butadiene rubber, styrene-isoprene-butadiene rubber, isoprene-butadiene rubber, ethylene-propylene diene rubber or natural rubber. The colorable rubber compositions have sufficient properties to function as a reinforcing member in an automobile tire. Preferably, both the transparent and colorable elastomeric compositions include at least one copolymer of a C
4
to C
7
isoolefin and a para-alkylstyrene, silica and a coupling agent.
The elastomeric compositions of the present invention are useful in a variety of applications, particularly pneumatic tire components, hoses, belts, solid tires, footwear components, rollers for graphic arts applications, vibration isolation devices, pharmaceutical devices, adhesives, sealants, protective coatings and bladders for fluid retention and curing purposes.


REFERENCES:
patent: 3824160 (1974-07-01), Hartford
patent: 4074035 (1978-02-01), Powers et al.
patent: 5013793 (1991-05-01), Wang et al.
patent: 5063268 (1991-11-01), Young
patent: 5162409 (1992-11-01), Mroczkowski
patent: 5227425 (1993-07-01), Rauline
patent: 5333662 (1994-08-01), Costemalle et al.
patent: 5376438 (1994-12-01), Costemalle et al.
patent: 5532312 (1996-07-01), Gursky et al.
patent: 43 08 311 (1994-09-01), None
patent: 0 682 071 (1997-07-01), None
patent: WO 86/02088 (1986-10-01), None
patent: WO 91/19761 (1991-12-01), None
patent: WO 92/03302 (1992-03-01), None
patent: WO 92/16587 (1992-10-01), None
patent: WO 99/31178 (1999-06-01), None
W.F. Helt, B.H. To and W.W. Paris, “Post Vulcanization Stabilization for NR”,Rubber World, Aug., 1991, pp. 18-24.
A.S. Farid, “Formulation Design and Curing Characteristics of NBR Mixes for Seal”,Rubber World, Sep., 1993—pp. 25-30.

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