Organic compounds -- part of the class 532-570 series – Organic compounds – Heavy metal containing
Reexamination Certificate
2000-09-29
2003-03-04
Nazario-Gonzalez, Porfirio (Department: 1621)
Organic compounds -- part of the class 532-570 series
Organic compounds
Heavy metal containing
C502S103000, C502S117000, C502S152000, C502S155000, C526S127000, C526S160000, C526S161000, C526S352000, C526S943000
Reexamination Certificate
active
06528671
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a transition metal compound suitable as an addition polymerization catalyst component, an addition polymerization catalyst, and a process for producing an olefin polymer.
2. Description of the Relates Arts
A lot of reports have been made previously regarding a process for producing an olefin polymer using a transition metal compound such as a metallocene complex or the like. For example, a process for producing an olefin polymer using a metallocene complex and aluminoxane, has been reported in JP-A-58-19309. Further, regarding an olefin polymerization using a transition metal compound in which a diene compound is a ligand, a bridging type monocyclopentadienyl complex in which titanium has a formal oxidation number of II is disclosed in WO95/00526, and a bridging type monocyclopentadienyl complex as described above having a metallacycle structure in which titanium has a formal oxidation number of IV, is disclosed in WO96/00734. On the other hand, regarding a non-bridged type monocyclopentadienyl complex, JP-A-10-502396 discloses that a monocyclopentadienyl titanium (diphenylbutadiene) complex is useful in stereoregular polymerization of styrene by combining with various co-catalysts, and, regarding a polymerization using a monocyclopentadienyl titanium complex in which a phosphineimine is a ligand, JP-A-10-338706 discloses that a polymer of high molecular weight can be produced by conducting solution polymerization of an olefin at a temperature of 80° C. or more. However, these processes were not admitted as satisfactory from the standpoint of polymerization activity.
SUMMARY OF THE INVENTION
The object of the present invention is to provide a transition metal compound useful as an addition polymerization catalyst component which can exhibit high activity, an addition polymerization catalyst component composed of the above-mentioned transition metal compound, a highly active addition polymerization catalyst prepared by using the above-mentioned transition metal compound, and a process for efficiently producing an olefin polymer using the above-mentioned addition polymerization catalyst.
Namely, the present invention relates to a transition metal compound obtained by reacting a transition metal compound(a) represented by the following general formula (1) with (b) a conjugated diene or non-conjugated diene in the presence of (c) a compound selected from the group consisting of an alkyllithium, alkali metal, hydrogenated substance of an alkali metal, and Grignard compound, and to a transition metal compound represented by the following general formula (2). Further, the present invention relates to an addition polymerization catalyst composed of the above-mentioned transition metal compound, an addition polymerization catalyst obtained by contacting the above-mentioned transition metal compound with a co-catalyst for activation, and a method for producing an olefin polymer using the above-mentioned addition polymerization catalyst.
(wherein, in the general formula (1) or (2), M represents a titanium atom, zirconium atom or hafnium atom; L represents a group having an aromatic &pgr; electron and is connected to M via the &pgr; electron; D represents a conjugated diene or non-conjugated diene; R represents a hydrogen atom, alkyl group, aralkyl group, aryl group or substituted silyl group, and all R's may be the same or different; d is 1 or 2; p is 1 or 2, m is 0 or 1; and the sum of p and m is 2.).
The present invention will be illustrated further in detail below.
DETAILED DESCRIPTION OF THE INVENTION
(A) Transition Metal Compound
The transition metal compound (A) of the present invention is a transition metal compound obtained by reacting a transition metal compound (a) represented by the following general formula (1) with a conjugated diene or non-conjugated diene (b) in the presence of a compound (c) selected from the group consisting of alkyllithiums, alkali metals, hydrogenated substances of an alkali metal and Grignard compounds.
M in the transition metal compound represented by the above-mentioned general formula (1) represents a titanium atom, zirconium atom or hafnium atom, and particularly preferably a titanium atom.
Examples of the group represented by L having an aromatic &pgr; electron and is connected to M via the &pgr; electron include an &eegr;
5
-cyclopentadienyl group, &eegr;
5
-methylcyclopentadienyl group, &eegr;
5
-dimethylcyclopentadienyl group, &eegr;
5
- trimethylcyclopentadienyl group, &eegr;
5
-tetramethylcyclopentadienyl group, &eegr;
5
-ethylcyclopentadienyl group, &eegr;
5
-n-propylcyclopentadienyl group, &eegr;
5
-isopropylcyclopentadienyl group, &eegr;
5
-n-butylcyclopentadienyl group, &eegr;
5
-sec-butylcyclopentadienyl group, &eegr;
5
-tert-butylcyclopentadienyl group, &eegr;
5
-n-pentylcyclopentadienyl group, &eegr;
5
-neopentylcyclopentadienyl group, &eegr;
5
-n-hexylcyclopentadienyl group, &eegr;
5
-n-octylcyclopentadienyl group. &eegr;
5
-phenylcyclopentadienyl group, &eegr;
5
-naphthylcyclopentadienyl group, &eegr;
5
-trimethylsilylcyclopentadienyl group, &eegr;
5
-triethylsilylcyclopentadienyl group, &eegr;
5
-tert-butyldimethylsilylcyclopentadienyl group, &eegr;
5
-indenyl group, &eegr;
5
-methylindenyl group, &eegr;
5
-dimethylindenyl group, &eegr;
5
-ethylindenyl group, &eegr;
5
-n-propylindenyl group, &eegr;
5
-isopropylindenyl group, &eegr;
5
-n-butylindenyl group, &eegr;
5
-sec-butylindenyl group, &eegr;
5
-tert-butylindenyl group, &eegr;
5
-n-pentylindenyl group, &eegr;
5
-neopentylindenyl group, &eegr;
5
-n-hexylindenyl group, &eegr;
5
-n-octylindenyl group, &eegr;
5
-n-decylindenyl group, &eegr;
5
-phenylindenyl group, &eegr;
5
-methylphenylindenyl group, &eegr;
5
-naphthylindenyl group, &eegr;
5
-trimethylsilylindenyl group, &eegr;
5
-triethylsilylindenyl group, &eegr;
5
-tert-butyldimethylsilylindenyl group, &eegr;
5
-tetrahydroindenyl group, &eegr;
5
-fluorenyl group, &eegr;
5
-methylfluorenyl group, &eegr;
5
-dimethylfluorenyl group, &eegr;
5
-ethylfluorenyl group, &eegr;
5
-diethylfluorenyl group, &eegr;
5
-n-propylfluorenyl group, &eegr;
5
-di-n-propylfluorenyl group, &eegr;
5
-isopropylfluorenyl group, &eegr;
5
-diisopropylfluorenyl group, &eegr;
5
-n-butylfluorenyl group, &eegr;
5
-sec-butylfluorenyl group, &eegr;
5
-tert-butylfluorenyl group, &eegr;
5
-di-n-butylfluorenyl group, &eegr;
5
-di-sec-butylfluorenyl group, &eegr;
5
-di-tert-butylfluorenyl group, &eegr;
5
-n-pentylfluorenyl group, &eegr;
5
-neopentylfluorenyl group, &eegr;
5
-n-hexylfluorenyl group, &eegr;
5
-n-octylfluorenyl group, &eegr;
5
-n-decylfluorenyl group, &eegr;
5
-n-dodecylfluorenyl group, &eegr;
5
-phenylf luorenyl group, &eegr;
5
-di-phenylfluorenyl group, &eegr;
5
-methylphenylfluorenyl group, &eegr;
5
-naphthylfluorenyl group, &eegr;
5
-trimethylsilylfluorenyl group, &eegr;
5
-bis-trimethylsilylfluorenyl group, &eegr;
5
-triethylsilylfluorenyl group, &eegr;
5
-tert-butyldimethylsilylfluorenyl group and the like, and preferable examples thereof include an &eegr;
5
-cyclopentadienyl group, &eegr;
5
-methylcyclopentadienyl group, &eegr;
5
-tert-butylcyclopentadienyl group, &eegr;
5
-tetramethylcyclopentadienyl group, &eegr;
5
-indenyl group or &eegr;
5
-fluorenyl group.
R in the general formula (1) represents a hydrogen atom, alkyl group, aralkyl group, aryl group or substituted silyl group, and all R's may be the same or different.
The alkyl group in the substituent R is preferably an alkyl group having 1 to 20 carbon atoms, and more preferably an alkyl group having 4 to 10 carbon atoms, and examples thereof include a methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, sec-butyl group, tert-butyl group, n-pentyl group, neopentyl group, tert-pentyl group, cyclopentyl group, n-hexyl group, cyclohexyl group, n-octyl group, n-decyl group, n-dodecyl group, n-pentadecyl group, n-eicosyl group and the like, and more preferably a n-butyl group, tert-butyl group, neopentyl group, cyclopentyl group, tert-pentyl group and cyclohexyl group.
Any
Nazario-Gonzalez Porfirio
Stevens Davis Miller & Mosher L.L.P.
Sumitomo Chemical Company Limited
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