Tooling die insert and rapid method for fabricating same

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Making composite or hollow article

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Details

419 42, 419 49, 75228, 75240, 75246, B22F 312, B22F 314

Patent

active

059372656

ABSTRACT:
A rapid method for fabricating a tooling die insert (71) is disclosed. A set of master parts (31, 32) in the shape of the insert is formed using stereolithography or other rapid prototyping techniques (106). The master parts are assembled and a flexible material is molded (109, 56, 57) in them to form a flexible mold (111, 61). The flexible mold is then filled (115) with metal powder and the powder is cold isostatically pressed (117) to solidify it and form a green part. The "green part" is then hot isostatically pressed (118) to form the densifyed tool.

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"Rapid Tooling Gains Switch Acceptance," by Joseph Ogando, Plastics Technology, Sep. 1995, pp. 51-53.
"Using Vapor Deposition in Forming Metallic Molds," Marshall Space Flight Center, Alabama, NASA Tech Briefs, Aug. 1996 No. 426, p. 86-.
"Rapid Prototyping Comes to Tool-Making," Engineering News.
"Isostatic Pressing: Stating the Art," Tooling & Production Reprint.
"Rapid Prototyping Report," CAD/CAM Publishing Inc., Jul. 1994, pp. 1-3.

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