Tool condition and failure monitoring apparatus and method

Communications: electrical – Condition responsive indicating system – Specific condition

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51 2C, G08B 2105

Patent

active

046582452

ABSTRACT:
An apparatus and method for tool condition and failure monitoring system for predicting imminent tool failure by sensing acoustic emissions from a cutting operation converting the emissions into an electrical signal filtering the electrical signal and using a "count rate" technique on the filtered signal to generate a signal indicative of imminent failure. To improve the prediction, the filtering includes removal of low frequency and d.c. signals and the imminent failure is indicated only after several successive periods of a triggering level of count rate.

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Kannatey-Asibu, Jr. et al., "Quantitative Relationships for Acoustic Emission from Orthogonal Metal Cutting", Trans. of the ASME vol. 103, pp. 330-340.
Dornfeld, "Tool Wear Sensing Via Acoustic Emission Analysis, " Proceedings of 8th North Am. Manufacturing Research Conf., pp. A1-A8.
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Moriwaki et al., "Detection for Cutting Tool Fracture by Acoustic Emission Meas.," Annals of the CIRP, vol. 29, No. 1, 1950, pp. 35-40.

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