Toner bottle and electrophotographic apparatus using the same

Electrophotography – Image formation – Development

Reexamination Certificate

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C222SDIG001, C399S120000

Reexamination Certificate

active

06701112

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a copier, facsimile apparatus, printer or similar electrophotographic image forming apparatus, a toner bottle to be packed with toner, or developer, for the apparatus, and a method of molding the toner bottle.
2. Description of the Background Art
An electrophotographic apparatus is conventional that forms a latent image on a photoconductive element, develops the latent image with charged toner, and then transfers the resulting toner image to a sheet. Usually, a toner container storing the toner is mounted to the apparatus. When the toner container runs out of the toner, it is replaced with a full toner container. Various kinds of toner containers have been proposed in the past, and each replenishes toner to the developing section of the apparatus in a particular manner.
As for a mechanism for discharging toner, toner containers are generally classified into two types, i.e., one that has agitating and discharging means thereinside and one that does not include such means, but is rotatable about its axis.
Japanese Patent Laid-Open Publication No. 7-20705, for example, discloses a rotation type of toner bottle to be mounted to the apparatus in a horizontal position. The toner bottle is rotated about its axis by drive means included in the apparatus, replenishing toner to the apparatus. This toner bottle has already been put on the market. The toner bottle has a mouth smaller in diameter than a body. Part of the toner bottle bulges out inward from the inner surface of a shoulder, which is formed at one end of the bottle where an opening is present, toward the edge of the opening. The bulging portion allows toner to be stably delivered from the toner bottle.
The problem with a toner bottle of the type taught in the above-mentioned document is that the drive means exerts a strong stress over the entire toner bottle when rotating the bottle. As a result, the toner leaks or flies about via the toner outlet of the mouth during operation due presumably to the stress.
SUMMARY OF THE INVENTION
It is a first object of the present invention to provide a toner bottle free from unexpected toner leakage during operation.
It is a second object of the present invention to provide a toner bottle capable of desirably delivering toner despite a stress ascribable to drive means and needing a minimum amount of material.
It is a third object of the present invention to provide a method of producing a toner bottle achieving the first and second objects.
It is a fourth object of the present invention to provide a toner bottle packed with toner and an image forming apparatus operable with the toner bottle.
A hollow, cylindrical toner bottle of the present invention discharges toner stored therein when mounted to an electrophotographic image forming apparatus in a substantially horizontal position and then rotated about its axis. The toner bottle is made up of a mouth including a toner outlet and a cylindrical wall, and a body including a circumferential wall and a bottom. The mouth is formed by injection molding. The outer circumference of the toner outlet has circularity of 0.7 mm or below.
A method of producing the above toner bottle and an image forming apparatus using the toner bottle are also disclosed.


REFERENCES:
patent: 5655195 (1997-08-01), Ichikawa et al.
patent: 5740507 (1998-04-01), Ichikawa et al.
patent: 5857129 (1999-01-01), Harris
patent: 5983059 (1999-11-01), Oka et al.
patent: 5995783 (1999-11-01), Garcia et al.
patent: 6134411 (2000-10-01), Meyer et al.
patent: 0701181 (1996-03-01), None
patent: 07020705 (1995-01-01), None
patent: 10-171227 (1998-06-01), None
patent: 11-240066 (1999-09-01), None
Copy of U.S. patent appln. No. 368,411 filed Aug. 5, 1999.
Copy of U.S. patent appln. No. 09/465,674, filed Dec. 17, 1999.
Copy of U.S. patent appln. No. 09/907,326 filed Jul. 17, 2001.

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