Tire with tread containing electrically conductive staples

Resilient tires and wheels – Tires – resilient – With electrical conducting means

Reexamination Certificate

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Details

C152S209400, C152S209500, C152S211000, C152S212000, C156S114000, C156S128600

Reexamination Certificate

active

06220319

ABSTRACT:

FIELD OF THE INVENTION
The invention relates to a rubber tire composed of carbon black reinforced rubber carcass with an outer, circumferential rubber tread construction of a rubber composition having a relatively high electrical resistivity. The tire tread construction has electrically conductive filament stapled through the tread construction and extending between the inner surface of the tread to its outer surface. An electrically conductive path is thereby created from the outer surface of the tread to the carcass of the tire.
In practice, the bottom surface of the tread construction connects with at least one other carbon black reinforced rubber component of the tire carcass to thereby provide a relatively electrically conductive path from the outer surface of the tire tread to the bead portion of the tire and, thence, to a metal rim onto which the tire is designed to be mounted.
BACKGROUND OF THE INVENTION
Pneumatic rubber tires are conventionally prepared with a rubber tread which can be a blend of various rubbers which are, typically, sulfur-curable or sulfur-cured as the case may be, diene-based elastomers.
Sometimes the treads of rubber tires are prepared of a cap/base construction in which the outer portion of the tread is the cap and the underlying part of the tread between the tread cap and the supporting tire carcass, is its base. The cap portion is usually designed to be ground-contacting and, thus, have associated properties and the base portion generally overlays the tire carcass and is usually designed to support the cap, therefore, not to be ground-contacting. Such cap/base constructions are well known to those skilled in the art.
The rubber compositions for most components of a tire are typically reinforced with a substantial amount of carbon black reinforcing filler and, thereby, has a relatively low electrical resistivity for dissipating static electricity to the road from a moving vehicle which utilize such tires. It is believed that such phenomenon is well known to those having skill in such art.
However, it is sometimes desired to provide a tread of a rubber composition which contains a substantial amount of relatively non-electrically conductive reinforcing filler such as, for example, precipitated silica and, thereby, only a minor amount of carbon black reinforcement. Such a tread has a relatively high electrical resistivity and, thus, has a resistance to dissipating vehicular generated static electricity through the tire to the road. In practice, the relatively high electrical resistivity rubber composition may be the unitary tread, the tread cap and/or tread base. It is believed that such phenomenon is well known to those having skill in such art.
Various methods of providing paths of reduced electrical resistance to the outer surface of a tread cap have been suggested. For example, see U.S. Pat. Nos. 1,797,545; 2,267,503 and 2,641,294; and the following patent publications: French 1,198,271; 1,251,273; 1,279,913 and 1,546,488; Germany DE 44 17914; Swiss 597,008 and Japanese 57-194,109 and 1-293,208.
Accordingly, for a tire tread construction where unitary tread composition, or tread cap and/or tread base rubber composition has a relatively high electrical resistivity, it is desirable to provide a suitable path of relatively low electrical resistance from the outer surface of the tire tread to the inner surface of the tire tread, or in a case of a tire of cap/base construction, to the inner surface of the tread cap or tread base, as the case may be.
As used herein, the terms “substantially, or quantitatively, reinforced with reinforcing fillers which are electrically relatively non-conductive such as, for example, silica”, and the like are generally used in conjunction with a tire tread, or tread cap and/or tread base in the case of tread of cap/base construction, which contains about 30 to about 100, sometimes preferably about 30 to about 90 phr, of electrically non-conductive filler, and only a minimal amount, if any, of carbon black in which the carbon black is present in not more than about 20 phr. Sometimes, the ratio of non-conductive filler to carbon black may be at least 2/1 and sometimes even at least 10/1.
By the term “carbon black” reinforced, it is meant that the rubber components of the tire carcass rubber which are carbon black reinforced, contain a quantitative amount of carbon black reinforcement, normally at least 25 phr, and a minimal amount, if any, of relatively non-electrically conductive reinforcing filler such as, for example, silica. The weight ratio of carbon black to such non-conducting filler might be, for example, at least 5/1.
A footprint of a tire tread is that portion of the tread which is intended to contact the ground when in use. Such footprint, insofar as the description of this invention is concerned, refers to the tire tread whether or not the tire is mounted on a rim or on a vehicle under loaded conditions.
The term “phr” as used herein, and according to conventional practice, refers to “parts of a respective material per 100 parts by weight of rubber”. In the description herein, rubber and elastomer are used interchangeably.
In the description herein, the term “vulcanized” or “vulcanizable” may, on occasion, be used interchangeably with the terms “cured” and “curable”.
SUMMARY AND PRACTICE OF THE INVENTION
In accordance with this invention, a pneumatic tire is provided having a circumferential rubber tread of a rubber composition having a high electrical resistivity; wherein the outer surface of the tread is designed to be ground-contacting, and wherein said rubber composition of the tread has a high electrical resistivity as evidenced by a tire electrical resistivity of at least 20,000 meg-ohms according to Test WDK 110; characterized in that said tread has a plurality of electrically conductive, filaments stapled through said tread having the ends of the stapled filaments terminating at the tread's outer surface, to form an electrically conductive path from the outer surface to the inner surface of the tread; wherein the tire with said tread containing the said stapled filaments has an electrical resistivity in a range of about one ohm to about ten thousand mega ohms according to Test WDK 110.
Therefore, the above description is for a first characterization of the tire with a tread having a high electrical resistivity without an electrically conductive staple applied through the tread, thus, presenting a tire having a high electrical resistance, and a second characterization of the same tire having the electrically conductive staple which is stapled through the tread, thus, presenting a tire having a substantially lower electrical resistance.
In further accordance with this invention, a tire is provided which is composed of a carbon black reinforced rubber carcass having two individual sidewalls, and two spaced apart bead portions and a circumferential rubber tread juxtapositioned to said carcass of (a) a unitary composition construction of a rubber composition containing less than 20 phr of carbon black or of (b) a cap/base construction, preferably a co-extruded cap/base construction; wherein said tread cap and/or tread base rubber composition contains less than 20 phr of carbon black; wherein the outer surface of the unitary tread, or tread cap as the case may be, is designed to be ground-contacting, and wherein said rubber composition(s) have a high electrical resistivity as evidenced by the tire having an electrical resistivity of at least 20,000 meg-ohms according to Test WDK 110; characterized in that said tread has a plurality of unconnected, individual, electrically conductive, spaced apart, open loops of stapled filaments through said tread, and extending around the periphery of said tire, said individual loops of cords having a segment extending over a portion of the inner surface of the tread and having their ends terminating at the outer surface of said tread to form an electrically conductive path from the inner surface of the tire and the tire carcass to the outer surface of the tread int

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