Three-dimensional molding apparatus and three-dimensional...

Plastic and nonmetallic article shaping or treating: processes – Direct application of electrical or wave energy to work – Forming articles by uniting randomly associated particles

Reexamination Certificate

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C264S109000, C264S128000, C264S308000, C425S174000, C425S174400

Reexamination Certificate

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06896839

ABSTRACT:
To provide a three-dimensional molding technique capable of generating a three-dimensional molded article in short time.In a three-dimensional molding apparatus, a powder material is allowed to drop via an opening while moving a thin layer formation section in the +X direction, thereby forming a powder layer on a molding stage. With respect to a selected region in the powder layer, a binder of ultraviolet-ray hardening resin is discharged from a head section. Then, the powder layer is irradiated with ultraviolet rays from an ultraviolet irradiation section, making the ultraviolet-ray hardening resin applied on the powder layer harden to thereby bind the powder material. By repeating this operation with respect to the powder layer which is sequentially formed, a three-dimensional molded article is formed. In this way, since an ultraviolet-ray hardening resin is used as a binder and a powder material can be bound rapidly by ultraviolet irradiation, it is possible to generate a three-dimensional molded article in short time.

REFERENCES:
patent: 5204055 (1993-04-01), Sachs et al.
patent: 5387380 (1995-02-01), Cima et al.
patent: 6007318 (1999-12-01), Russell et al.
patent: 6375874 (2002-04-01), Russell et al.
patent: 6610429 (2003-08-01), Bredt et al.
US 4,937,420, 6/1990, Deckard (withdrawn)

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