Thixocasting process, for a thixocasting alloy material

Metal founding – Process – Shaping liquid metal against a forming surface

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164900, 164120, B22D 1700, B22D 2300

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057879613

ABSTRACT:
In carrying out of a thixocasting process, a material in a semi-molten state is produced by heating an aluminum alloy material which has a thermal characteristic that a first angled endothermic section generated by the melting of a eutectic crystal and a second angled endothermic section generated by the melting of a component having a melting point higher than a eutectic point exist in a differential calorimetric curve. A start point of a primary pressing stage is established at a point when the temperature T of the material is in a range of T.sub.1 <T.ltoreq.T.sub.4 in the relationship between the temperature T.sub.1 of a rise-start point in the first angled endothermic section and the temperature T.sub.4 of a peak of the second angled endothermic section. At the primary pressing stage, the charging of the material into the cavity in a casting mold is completed. A start point of a secondary pressing stage is established at a point when the temperature T of the material is in a range of T.sub.1 <T.ltoreq.T.sub.3 in the relationship between the temperature T.sub.1 of the rise-start point in the first angled endothermic section and the temperature T.sub.3 of a drop-end point in the first angled endothermic section. At the secondary pressing stage, the material is solidified.

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Excerpt from Aluminium, No. 71, 1995, 4 Chr. Ditzler, Singen "Thixoforming--Aluminiumbauteile mit hoher Beanspruchbarkeit und komplexer Gestalt, Teil I".
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