Chemistry: electrical current producing apparatus – product – and – Current producing cell – elements – subcombinations and... – Electrode
Reexamination Certificate
2002-04-09
2004-11-30
Chaney, Carol (Department: 1745)
Chemistry: electrical current producing apparatus, product, and
Current producing cell, elements, subcombinations and...
Electrode
C429S231100, C429S231950
Reexamination Certificate
active
06824922
ABSTRACT:
Priority is claimed to Patent Application Number 2001-51588 filed in Rep. of Korea on Aug. 25, 2001, herein incorporated by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a thin film for an anode of a lithium secondary battery and a manufacturing method thereof, and more particularly, to a thin film for an anode of a lithium secondary battery having improved charging/discharging cycle characteristics by using a multi-layered thin film as an anode active material layer, the multi-layered thin film formed by stacking a silver (Ag) layer and a silicon-metal (Si-M) layer having silicon dispersed in a base made from metal reacting with silicon while not reacting with lithium.
2. Description of the Related Art
According to recent remarkable growth of microelectronics industry and development of miniaturized, highly efficient electronic devices and miniature sensor devices, there is an increasing demand for sub-miniaturized, ultra-thin film batteries as a power source for driving these devices.
FIG. 1
is a schematic diagram of a conventional thin film battery.
Referring to
FIG. 1
, a thin film battery is basically constructed such that a cathode
12
, an electrolyte
14
, an anode
13
and a protective layer
15
are sequentially stacked on a current collector
11
in forms of thin films, and the overall thickness of the layered structure is approximately 10 &mgr;m. The thus-constructed conventional thin film battery has the following advantages.
Since the thin film battery is fabricated by depositing a cathode and an anode in the form of thin films, the battery can have a high current density. Also, since the cathode and the anode are formed in the form of thin films, the moving distance among ions is reduced to thus facilitate and promote ionic movement, thereby reducing the amounts of reactants. Since such thin film batteries can be easily manufactured in arbitrary shapes and sizes to be conformable to special purposes, they are very promising as main power sources for miniaturized electronic devices, micro-electromachanical systems (MEMS) and miniature sensor devices.
In particularly, since a thin film battery is manufactured by the same method as that of a semiconductor device, it can be mounted on a semiconductor chip together with an electronic circuit, thereby implementing a complementary metal oxide semiconductor (CMOS) memory chip using the thin film battery as a back-up power source. Also, an unused area of an electronic device can be minimized, thereby increasing the space utilization efficiency of the electronic device to a maximum. Further, since thin film batteries operating at various voltages and capacities can be realized by serial and parallel connections of unit cells through appropriate designs and etching steps, they can be widely used in a variety of applications.
Studies hitherto made on thin film batteries have concentrated on manufacture and evaluation of cathode thin films made of V
2
O
5
, LiCoO
2
or LiMn
2
O
4
, and satisfactory results have been reported. Thin films for an anode for such thin film batteries are typically lithium thin films formed by deposition of a lithium metal.
However, the lithium metal has a low melting point of approximately 180° C. and is melt due to heat generated during soldering in the course of packaging, resulting in damage of a device. Also, since the lithium metal is highly reactive in the air, its manageability is poor and a separate device for isolating the lithium metal from moisture and oxygen must be additionally installed. Thus, the use of a lithium metal has various problems to be widely put into practical use as an electrode material for power sources of super-miniaturized electronic devices.
In addition to the lithium thin films, attempts at development of thin films for an anode made of silicon tin oxynitride (SITON), tin oxide (SnO
2
), or nitride, have been made. However, such attempts have not completely been unsuccessful. That is, these thin films for an anode have several problems in controlling irreversible reactions taking place during initial charging/discharging cycles.
In order to overcome the low charging/discharging cycle efficiency of lithium, research into lithium alloys has been carried out. Much attention has been paid to metals capable of forming lithium alloys, such as tin (Sn), silicon (Si) or aluminum (Al), as promising next generation anode active materials. While these anode active materials have good capacity characteristics at low operating voltages in contrast with lithium, a volumetric change in active material, encountered by insertion and release of lithium during charging/discharging cycles, results in a poor thin film structure for an anode and impediment to cycle characteristics, thereby reducing charge/discharge capacity. In particular, in the case of a thin film battery using a solid electrolyte, adhesion at an interface between an electrode and a current collector is considerably reduced, lowering battery performance. Thus, it is a critical issue to develop anode active material having no reduction in capacity due to irreversible reactions during insertion and release of lithium during the first charging/discharging cycle, as anode materials that can replace a lithium metal used in the prior art.
SUMMARY OF THE INVENTION
To solve the above-described problems, it is a first object of the present invention to provide a thin film for an anode of a lithium secondary battery, having improved charging/discharging cycle characteristics and a manufacturing method of the thin film.
To accomplish the above and other objects, a thin film for an anode of a lithium secondary battery according to an embodiment of the present invention includes a current collector and an anode active material layer formed on the current collector, wherein the anode active material layer is a multi-layered thin film formed by stacking a silver (Ag) layer and a silicon-metal (Si-M) layer having silicon dispersed in a base made from metal reacting with silicon while not reacting with lithium.
According to another aspect of the present invention, a method of preparing a thin film for an anode of a lithium secondary battery includes (a) forming a thin film of silicon-metal (Si-M) by depositing a metal reacting with silicon while not reacting with lithium and silicon on a current collector in forms of thin films, (b) forming a thin film of silver (Ag) by depositing Ag on the Si-M layer in form of a thin film, and (c) forming a multi-layered thin film by repeating the steps (a) and (b) one or more times.
REFERENCES:
patent: 6235427 (2001-05-01), Idota et al.
patent: 2002/0048705 (2002-04-01), Park et al.
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patent: WO 01/52337 (2001-07-01), None
Baik Hong-koo
Lee Sung-man
Oh Joo-yeal
Park Young-sin
Burns Doane Swecker & Mathis L.L.P.
Chaney Carol
Samsung SDI & Co., Ltd.
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