Thermosetting epoxy resin composition

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Processes of preparing a desired or intentional composition...

Reexamination Certificate

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Details

C523S466000

Reexamination Certificate

active

07851520

ABSTRACT:
The thermosetting epoxy resin composition of the present invention includes an aluminum chelate/silanol curing catalyst system, an epoxy resin, and an anion-trapping agent. The anion-trapping agent is preferably an aromatic phenol derivative or an acid anhydride. Examples include bisphenol S, bisphenol A, bisphenol F, and 4,4′-dihydroxyphenol ether, and acetic anhydride, propionic anhydride, maleic anhydride and phthalic anhydride. The aluminum chelate/silanol curing catalyst system is composed of an aluminum chelator and a silane-coupling agent. The aluminum chelator is preferably a latent aluminum chelate curing agent carried by a porous resin obtained through interfacial polymerization of a polyfunctional isocyanate compound. Even when a terminal epoxy resin is contained as the epoxy component of a thermosetting epoxy resin composition containing an aluminum chelate/silanol curing catalyst system, the epoxy resin composition can be configured to cure rapidly at low temperatures without termination of polymerization.

REFERENCES:
patent: 6794038 (2004-09-01), Matsushima
patent: 6831117 (2004-12-01), Matsushima
patent: 6921782 (2005-07-01), Matsushima
patent: 2004/0109943 (2004-06-01), Matsushima et al.
patent: 2004/0109949 (2004-06-01), Matsushima
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patent: A 2002-368047 (2002-12-01), None
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patent: A 2006-70051 (2006-03-01), None
Journal of The Chemical Society of Japan, No. 1, pp. 1-14 (1993).
Journal of The Chemical Society of Japan, No. 7, pp. 625-631 (1994).
Feb. 26, 2010 Office Action issued in Chinese Patent Application No. 2006-80025052.8 (with translation).

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