Thermally spraying metal/solid lubricant composites using wire f

Coating processes – Spray coating utilizing flame or plasma heat – Continuous feed solid coating material

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427224, 427225, 427249, 427250, 4272552, 4273763, 4273764, 4273766, 4273837, 427422, 427427, 427450, 427451, 427454, 427456, 427540, 427580, B05D 306

Patent

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053646630

ABSTRACT:
A method of thermally spraying a solid lubricant (i.e. graphite or BN) impregnated metal matrix onto a metal target, using the steps of: (a) creating a flame or arc into which a consummable strand is fed, the strand being constituted as a hollow sheath of metal and a core therein comprising essentially solid lubricant powder particles, the flame or arc melting the metal of such strand; (b) applying a pressurized jet of atomizing gas to the melt and included graphite particles to project a spray of molten heavy metal and graphite particles generally homogeneously distributed throughout such spray, said graphite being protected against ablation during transit from the flame or arc to the target; and (c) surface heat treating essentially only the deposit to precipitate additional graphite while densifying the metal and controlling microstructure.

REFERENCES:
patent: 5194304 (1993-03-01), McCune et al.

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